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Having a full circle doesn't make a strut tower bar stronger than one with a half circle.
As the bar is being strained, the stress concentrations will be at these areas:
- on the bolts connecting the middle bar to the brackets,
- on points where the bolts touch the bracket,
- the points where the upright plates are welded to the circular brackets,
- on the strut towers, the two inner bolts will have moderate stress concentrations.
Because the third bolt is part of the system, there will be a stress concentration at that point, but the magnitude of that stress isn't significant compared to the magnitudes elsewhere.
For example, cars that come with stock strut tower bars are mostly bolted using only the 2 inner bolts.
Hope this helps.
-.- Now that this has come up, I wanna model a strut tower bar in AutoCAD and run some analysis.
Last edited by louie1086; 10-07-2007 at 10:30 PM.
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