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When the idle is not consistent, it's usually indicative of a dirty/bad IAC valve, vacuum leak, bad sensor such as MAP, intake air temp or ECT sensor. The I4's have a fairly small IAC valve which is more susceptible to clogging. The steps you should take would be to remove the IAC and clean out the ports, measure the resistance between its connection terminals (20 ohm +-2), clean out the intake and throttle body by using a seafoam cleaner or Amsoil Engine foam cleaner (the one I prefer). Replace the throttle body gasket while you are at it.
Inspect your vacuum hoses well. The PCV valve hose can disintegrate at this age with oil blow by. Inspect the MAP sensor vacuum hose well also since a leak there can produce a false MAP reading. Hesitation with idling issues up to 3K would sound like a major vacuum leak to me. (if we assume only one problem here.) Be sure to check the brake booster vacuum hose well. You may want to verify that the brake booster can hold vacuum with a vacuum pump. Check for intake leaks around the intake manifold using carb cleaner, brake cleaner, propane, etc.
Next, I would check the ECT sensor, then the MAP sensor. Inspect the connectors for these carefully to make sure they are not corroded.
If we assume there may be more than one issue, then the hesitation can also be caused by a bad spark plug wire or bad plug. If you don't know the age of the plugs or wires, replace them anyways for reliability.
Other remote possibilities would be a leaking head gasket, a clogged cat converter. If the cat is clogged, you should notice poor power performance, slow pickup. The leaking head gasket would probably affect warm idle more then cold, but maybe not. If nothing else pans out, maybe by a block tester or get a test done to check the head gasket.
I'm not convinced of a bad EGR valve if it is a consistent bad idle and hesitation, and you don't get actual stalling when coming to a stop.
How is the gas mileage? Are there differences between a cold engine vs. warm with the symptoms?
It may also be a bad injector. That may be hard to diagnose though unless you take them out and have the ability to test them.
good luck
dave mc
Last edited by davemac2; 04-02-2008 at 10:04 PM.
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