Before you spray anything, just get the egr off and take a bent wire to it. You can poke and prod and twist for an hours and chunks will continue to fall out. Try not to poke the shaft or scratch it. I think you can get 99% out with out subjecting the diaphram to solvent and potentially damaging it.
Then you'll want to address the intake plenum where you pulled the valve from. Same thing with the coat hanger or what ever you use. The downside is all the crap you knock loose here, will go into the engine. You can remove the intake plenum OR use a vacuum cleaner to suck some of the chunks back out of the intake. Get a flash light and look to see what you;re doing it helps.
Once again, you'll dig a ton of stuff out of the portal into the plenum. Bend the wire of choice into a hook and drag, drag out the chunks so they fall out vs pushing them in to the intake. You don't want to pack the carbon into the small opening. If it makes you feel better, use the creep here but know that it takes time to be effective.
Clean the gasket surfaces with metal gasket scrapper and re-use the cleaned up gaskets. Shouldn't be a problem.
Then pull the tube off the bottom and clean it too. You'll want a longer more flexible wire to poke about with. Hopefully your tube is not rusted out.
Hope this helps.
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P0401 related to Catalyst Monitoring Y/N?
P0401 related to Catalyst Monitoring Y/N?
I guess I never said "how" I cleaned it. But thats what I did. That and compressed air to blow the loose carbon free.
Give it a shot. . .