Quote:
Originally Posted by V65rider
Is it possible to replace them without removing the engine?
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Yes, well .. it depends really. I would contact a local machine shop and get a strip of plastigage first (Runs about $5.00 USD). Remove the oil pan and remove one cap at a time. Lay the plastigage across the cap you remove, and torque it down to spec and then remove it again. Place the strip the plastigage is housed in (Chart) next to the plastigage smashed down from you torquing it and measure how much gap there is. It will take a while, but do it.. This is where you will figure if your going to have to remove the motor or not. Write down every single reading and either post them back on here, or contact your machine shop and give them your readings. Typically with normal wear and tear you can get OEM Bearings and they will take up the extra space that was creating the knocking noise.
This is where the stipulation comes in...
If you end up having too much gap, you will have to get the crankshaft re-surfaced at a machine shop to accept Oversize bearings.. OR just order a new crank. And if this is the case, you will have to remove the motor to get the crankshaft out.
Dont give up just yet, theres lots of people on this forum that will help you out!
heres a picture of what im talking about. You can see a faint Whitish colored smudge on the thing below the Green / white strip. That green/white paper is what holds the plastigage, and is your reference chart. The metal thing underneath is a Main Bearing cap and the whitish smudge is the plastigage strip that was torqued down and smashed: