Thanks - I had no idea what effect the MAF has on emissions. The car passed for CO, so something else must have more influence than the MAF. Changed plugs Saturday (color good, but worn), as it's been 60K miles, and along the way cleaned throttle body, Idle Air Control valve, and the Intake Air Control valve (all new gaskets).
Guess I gotta get a hand-held vacuum pump and diagnose the EGR now.
I'm wondering whether the CAT may be at fault - the car tested OK in '07, and then an aftermarket CAT was installed in '08 (exhaust pipe rusted through), followed by fails in '09 and now.