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Old 01-15-2012, 04:05 PM   #1 (permalink)
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Grinding noise with new brakes

1996 5SFE non-ABS.
Last month I replaced the brake pads with ceramic and put on new rotors and drums. I also had the driver side CV axle replaced. I went on a road trip over the holiday (over 1600 miles) and everything ran perfectly. Now when I drive around in neighborhoods for a long time(for about a hour or so) and make a lot of slow stops or slowing down something starts grinding on the front passenger side while I brake from 5 MPH to stop. It starts on the passenger side and then sometimes it will happen on the drivers side also. It will go away if I'm able to drive faster without stopping for about 5 minutes.

The first time this happened I pulled the brakes apart and I found nothing except it seemed to have a lot of heat radiating off of the rotors. The pins are lubed up and move freely. I can see no markings on the rotors or dust shield or pads. The grinding noise sounds too deep to be the dust shield. I feel no vibrations from the pedal or steering wheel when its grinding.

So is there something that grinds if the brakes get too hot?
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Old 01-15-2012, 04:59 PM   #2 (permalink)
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sounds like the brakes are not releasing completely...

that would be my guess...
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Old 01-15-2012, 05:31 PM   #3 (permalink)
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Is it more of a heavy "rubbing" noise? If you come to a stop, then release the brake just a bit to allow the car t move, dose it produce the noise? I would allow the brakes to "bed in" or "brake in" for a little longer. It not the numbers of miles you put on the brakes for how often you use the brakes. I have re-machined rotors with ceramic pad and it took me 150 miles of hard braking to bed them in.
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Old 01-15-2012, 06:02 PM   #4 (permalink)
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Quote:
Originally Posted by Yuko View Post
It not the numbers of miles you put on the brakes for how often you use the brakes. I have re-machined rotors with ceramic pad and it took me 150 miles of hard braking to bed them in.
he says hes driven 1500 miles already. sounds to me like something is wrong with the caliper, when the heat causes everything to expand i bet its binding up
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Old 01-15-2012, 06:29 PM   #5 (permalink)
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How many miles do you have on the car? I'm gonna guess the brake lines are the original ones? They could be rotted inside and preventing the fluid from backing back out. They might be in need of replacement.

How did the old pads look? Were they worn normally or was one side/set worn unevenly?

When you put the new pads in...how did you compress the pistons? Did you open up the bleed valve when you compressed the pistons or did you just push them back in? What did you use to compress the pistons in?

How good is that brake fluid? Did you exchange all the fluid out fer fresh?
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Old 01-15-2012, 06:51 PM   #6 (permalink)
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he says hes driven 1500 miles already. sounds to me like something is wrong with the caliper, when the heat causes everything to expand i bet its binding up
Makes sense. I wondered that but didn't know why it didn't happen before I changed the brakes. But now that I'm thinking about it when I first got the car I had the rotors turned and the shop said there were now almost out of spec. With new rotors and pads the caliper pistons are going to be riding on a different spot with it contracted in.

So now I hope it doesn't screw up the new rotors before I get my tax return and afford to change out the calipers.

Thanks.
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Old 01-15-2012, 06:53 PM   #7 (permalink)
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he says hes driven 1500 miles already. sounds to me like something is wrong with the caliper, when the heat causes everything to expand i bet its binding up
He said 1600 road trip. I could put 1000 miles with only several use of the brake on a trip to Chicago. The real test on the brakes are in the city where there is hundred of brake cycle to heat them up.
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Old 01-15-2012, 07:01 PM   #8 (permalink)
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Originally Posted by BamZipPow View Post
How many miles do you have on the car? I'm gonna guess the brake lines are the original ones? They could be rotted inside and preventing the fluid from backing back out. They might be in need of replacement.

How did the old pads look? Were they worn normally or was one side/set worn unevenly?

When you put the new pads in...how did you compress the pistons? Did you open up the bleed valve when you compressed the pistons or did you just push them back in? What did you use to compress the pistons in?

How good is that brake fluid? Did you exchange all the fluid out fer fresh?
Only 169k. I didn't notice anything odd about the old pads but didn't really look to closely. I used a c-clamp and a old pad to compress the piston. After I had everything back together I replaced the brake fluid and gravity bleed the old fluid out of the lines. Until it was nice and clear. All 4 sides.
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Old 01-16-2012, 08:29 PM   #9 (permalink)
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Did you back off the drum auto adjusters all the way back and use the parking handle to click them back in?

I'd check the adjuster and drum/shoe clearance too.
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Old 01-16-2012, 09:59 PM   #10 (permalink)
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calipers might be bad. when was the brake fluid flushed for the last time? is it black color?

my original calipers on V6 (fluid was old coffee color) started dragging like hell after I swapped the pads with a new set. I did flush the fluid, but damage done was done irreversibly probably. not to mention some idiot using graphite (black molly) on slide pins that turned rock solid in NJ weather, scooped it out and re-greased pins several times (always finding them to stick/freeze), eventually gave up and ordered a new set of front remanufactured calipers with brackets (minus pads that I had almost new).
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Old 01-17-2012, 04:24 PM   #11 (permalink)
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use the parking handle to click them back in?
How do you do that? I used the parking brake(on and off a few times) to make sure things were centered before I tightened the adjuster through the hole until the shoes were just touching the drum. And then checked and adjusted them again a week later. They seem to feel like they are doing the job and the brake lever is snug.

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Old 01-17-2012, 04:28 PM   #12 (permalink)
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Originally Posted by fenixus View Post
calipers might be bad. when was the brake fluid flushed for the last time? is it black color?

my original calipers on V6 (fluid was old coffee color) started dragging like hell after I swapped the pads with a new set. I did flush the fluid, but damage done was done irreversibly probably. not to mention some idiot using graphite (black molly) on slide pins that turned rock solid in NJ weather, scooped it out and re-greased pins several times (always finding them to stick/freeze), eventually gave up and ordered a new set of front remanufactured calipers with brackets (minus pads that I had almost new).

The brake fluid was a brown color before I flushed it.

How did you know your calipers were dragging?
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Old 01-17-2012, 07:48 PM   #13 (permalink)
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We may have found the problem!

The adjust should never allow the shoes to just touch the drums. They should be backed off a certain number of clicks as specified like on most parking brakes.

However, on these drums, where the parking brakes are integrated to the rear drum brakes, the proper way to adjust is to back them off completely (so the shoes are fully retracted) and extend the shoes by pulling repeatedly on the parking brake lever in the car.

Of course, you can double check the clearance by manually tightening the adjuster wheel and count how many clicks you got. And then back them off the same number you counted.

In side the car - how many clicks do you count on the brake lever before the parking brake is activated? Hopefully no less than 5-6.

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How do you do that? I used the parking brake(on and off a few times) to make sure things were centered before I tightened the adjuster through the hole until the shoes were just touching the drum. And then checked and adjusted them again a week later. They seem to feel like they are doing the job and the brake lever is snug.
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Old 01-17-2012, 08:30 PM   #14 (permalink)
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You're going to want to pull the pads off again and look at them closely. Look for cracks on the pad material. Don't ask me why but I cannot run raybestos QS series ceramic pads in my gen 4. I CRACK THEM.

Actually, I should probably say THEY CRACK because I never did find what I did wrong yet it happened to me twice, so I now use only the auto zone Duralast Gold and have had great luck with great bite! (the gen 4's need it)

Look for a fine crack or two on any one of the 4 pads. If you find any......THAT'S your grinding noise!!!

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Old 01-17-2012, 09:28 PM   #15 (permalink)
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Originally Posted by JohnGD View Post
We may have found the problem!

The adjust should never allow the shoes to just touch the drums. They should be backed off a certain number of clicks as specified like on most parking brakes.

However, on these drums, where the parking brakes are integrated to the rear drum brakes, the proper way to adjust is to back them off completely (so the shoes are fully retracted) and extend the shoes by pulling repeatedly on the parking brake lever in the car.

Of course, you can double check the clearance by manually tightening the adjuster wheel and count how many clicks you got. And then back them off the same number you counted.

In side the car - how many clicks do you count on the brake lever before the parking brake is activated? Hopefully no less than 5-6.
Ya I've only got about 3-4 clicks. So each time you pull the brake lever it ratchets the adjuster one tooth?? or how does that work if the car isn't moving?

I'm confused. If the rear brakes are tighter then what they should be then why would that cause excessive heat and grinding to come off of the front brakes?
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