I've had alot of comments/questions about my grill here on TN and on CarDomain so I figured that I might as well post a thread explaining and showing what I did.
Here's the car when I purchased it:
First I purchased a grill off of eBay:
Of course I removed the stupid "RS" emblem off the grill and decided that with it being black in the center it looked like there was nothing there. So I removed the mesh and painted it silver:
To me, the silver looked much better. However, the gutter guard aluminum was really cheap. I didn't think it would hold up well and wasn't fond of the cheap look that it had.
I decided that stainless steel mesh was the route to go. It was hard to locate the right stuff as I wanted the diamond pattern instead of the square pattern. It's the same mesh as the square pattern but but the material is cut at a 45 degree angle. You see similar stuff on Jaguar's, Cadillac's, and such. I found a place in England called Lockwood Industries or Lockwood International (I think it's International but can't remember for sure). I ordered the material and installed it. Here's the material installed:
I later installed a TRD emblem in the center but that didn't look right. I moved the emblem to the side and thought I was done:
The more I looked at it the more I realized that it wasn't right. The new grill left too much space between the grill and the hood. Toyota fills it's gaps in the front with rubber and decided that I needed to do the same. Also, the lower grill/opening matched the factory grill much better. Now it really looked strange to me. The upper grill was covered in shiny stainless mesh and the lower grill was plain. I removed the upper grill and installed rubber around the entire grill. This filled the extra gap, made the grill much more snug, kept the grill equally spaced from the bumper cover across the bottom of the grill. I then installed stainless mesh in the lower grill opening which I think really blends the front of the car together.
Adding foglights really helped the look of the front end as well:
Here are some closer/most recent pics of the grill:
I know that it's not everybody's style but I like it.