Tapping into the Electrical System - Don't cut your wires! - Toyota Nation Forum : Toyota Car and Truck Forums


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Old 06-05-2006, 05:26 PM   #1 (permalink)
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Tapping into the Electrical System - Don't cut your wires!

There's been alot of posts by people who needed to hook up accesorys like gauge lights and so on. And couldn't figure out how to tap into the power without mangling things. So i thought i'd post this make it easy for some poeple


http://www.wirthco.com/product_info....2cea3d1581d344
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Old 06-05-2006, 06:48 PM   #2 (permalink)
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wow...that's pretty neat actually....that's pretty much like the ghetto rig that I have used in the past where where I just slip the wire under the fuse and into the fuse box...lol
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Old 06-05-2006, 08:13 PM   #3 (permalink)
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It is nice. Just remember that will widen/loosen your fuse clip in the box. But that's the next person's problem when you sell your car.
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Old 06-05-2006, 10:28 PM   #4 (permalink)
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Quote:
Just remember that will widen/loosen your fuse clip in the box. But that's the next person's problem when you sell your car.
That's a valid concern, shots. But at work we use these on many fleet cars to power comm radios and lights, and i've yet to see a fuse loosen, even on a car with 100,000+ miles.

Last edited by marc780; 06-05-2006 at 10:30 PM.
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Old 06-06-2006, 05:15 AM   #5 (permalink)
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Thats better then wrapping a wire around a fuse, but its still ghetto rigging IMO.

Your adding onto a existing circuit and drawing more current from it.



Cutting wires is not a big deal, if you understand what your doing. I've done it plenty of times for alarm installs and other stuff.
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Old 06-06-2006, 06:40 AM   #6 (permalink)
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Quote:
Originally Posted by 88 LE
Cutting wires is not a big deal, if you understand what your doing. I've done it plenty of times for alarm installs and other stuff.
Rememer that splicing by soldering or crimp connector is the proper way. twisting wires and tapping is not going to last due to corrosion, mechanical vibration and strain.
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Old 06-06-2006, 07:33 AM   #7 (permalink)
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why not use something like this?

http://www.tessco.com/products/displ....mc_id=froogle
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Old 06-06-2006, 07:42 AM   #8 (permalink)
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cant you just slit the insulation on the wire you want to tap into, solder the accessory wire into it and then make sure it is re-insulated?
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Old 06-06-2006, 08:54 AM   #9 (permalink)
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Originally Posted by ShadySport
ive used those, theyre great
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Old 06-06-2006, 09:37 AM   #10 (permalink)
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Gen5

Quote:
Originally Posted by WhiteRabbit
ive used those, theyre great
Me too. It was a tight squeeze so I hope I don't have any problems later on. I was tapping into the ignition when I was installing my auto-dimming mirror in my Gen 5. They do stop the messy work.
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Old 06-06-2006, 09:40 AM   #11 (permalink)
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BTW, what is the guage of the wires running into the fuse box so I can use the exact size the next time I use those connectors?
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Old 06-06-2006, 04:36 PM   #12 (permalink)
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Thats a really neat idea! I think an even better one would be to hook that into a relay and connect the relay directly to the battery if you neeed to power a lot of gadgets. Use that as an easy ignition on switch ya know?
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Old 06-06-2006, 11:44 PM   #13 (permalink)
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Quote:
Originally Posted by Hajoca
Rememer that splicing by soldering or crimp connector is the proper way. twisting wires and tapping is not going to last due to corrosion, mechanical vibration and strain.
I agree.

I always use crimp connectors, solder + heatshrink, or solder + electrical tape.



Quote:
Originally Posted by dysk8forlife
cant you just slit the insulation on the wire you want to tap into, solder the accessory wire into it and then make sure it is re-insulated?
Yes, that works fine.
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Old 06-07-2006, 03:38 AM   #14 (permalink)
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Quote:
Thats a really neat idea! I think an even better one would be to hook that into a relay and connect the relay directly to the battery if you neeed to power a lot of gadgets. Use that as an easy ignition on switch ya know?
Which is exactly what i have done on my '88 Nissan truck...i needed to fix the cigarette lighter (to use a solar battery charger) and i didnt want to muck around with it all day tracing circuits. So i ran black and red wires directly from the battery using crimp connectors and under the battery clamp nuts, and through the firewall and to the lighter, and of course put a 10 amp fuse in line with it.
But if you use the fuse taps above, you dont have to run extra wires or find a hole in the firewall, etc., so to me, its alot easier and neater for most uses. But if you think cutting into your wires is better, i won't argue.

Last edited by marc780; 06-08-2006 at 01:32 AM.
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Old 06-07-2006, 12:07 PM   #15 (permalink)
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Quote:
Originally Posted by ShadySport
I've seen those cause so many problems in the past. Often times they'll cut through the wire after an extended period of time or just become disconnected. Of course, it usually takes a few years for problems to arise. They won't even use these at Circuit City or Best Buy due to the potential problems. Sure, it may save a minute or two but what if the car comes back and then you need to search around to figure out which one broke? Then you can easily spend hours of time trying to fix it. Smaller shops may use them so that installs are quicker which makes them able to compete a little better with the big name companies, and they often get away with it because they only warranty their installs for a year or two. Still not a good idea any way you look at it.
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Last edited by Stealth; 06-07-2006 at 12:08 PM.
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