TRD Camry rear sway bar snapped! - Toyota Nation Forum : Toyota Car and Truck Forums


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Old 10-20-2007, 02:51 PM   #1 (permalink)
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TRD Camry rear sway bar snapped!

Will post pics later. Turned into a parking lot and heard a snap/bang from under the car day before yesterday. Heard a bang from under the car yesterday. Changing the oil today so got under to check and saw my TRD rear sway bar broken. It snapped just before the bend towards the wheel side. Took a look at the break after I removed it and it looks like I might have put a nick in the powder coat during install and it started to rust from that point creating a weak spot. Good thing I kept the stock sway bar with the bushings. I've got that installed now. Will have to check into a replacement.
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Old 10-20-2007, 05:36 PM   #2 (permalink)
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wow...

but it would take ALOT of rust for it to create a weak point...how long was the swaybar installed for?
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Old 10-20-2007, 05:50 PM   #3 (permalink)
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What year Camry is it?
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Old 10-20-2007, 05:51 PM   #4 (permalink)
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Are the TRD sways solid bars or hollow?
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Old 10-20-2007, 05:54 PM   #5 (permalink)
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2 years. You can see discoloration at the break point where the rust worked its way in. That nick with the rust and the constant flexing of the sway bar probably accelerated the rust working its way in and fatiguing the metal. There is a small entry point and a funnel shaped discoloration getting bigger from that point as in gets further in where it broke.

2005 SE with the TRD factory body kit.

They are hollow.
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Old 10-20-2007, 06:04 PM   #6 (permalink)
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Damn, that sucks.

Did you have it on the stiffest setting? Do you still have factory springs?

TRD doesn't make a body kit for Gen 5's by the way.
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Old 10-20-2007, 08:52 PM   #7 (permalink)
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Curious, got any pics of the bar?
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Old 10-20-2007, 09:23 PM   #8 (permalink)
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woa i thought those things were invincible... i better keep my stock bar around just in case...
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Old 10-21-2007, 09:32 PM   #9 (permalink)
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Pic links posted.

The pics are 1600x1200 uncompressed jpg's and are about 800kb each. The closeup pics are a bit blurry due to trying to go macro. The orange rust is flash rusting from recent rains the day it snapped, but you can see the darker color where the rust that caused the break started.

http://members.cox.net/greylock/Whole%20bar.JPG
http://members.cox.net/greylock/Big%...%20closeup.JPG
http://members.cox.net/greylock/Brok...%20closeup.JPG

It was set for the middle setting and never change as I was satisfied with the way the car handled. As for the body kit, it was the factory body kit which to my knowledge was supplied by TRD exclusively to the factory so I just call it that.

Last edited by greylock; 10-21-2007 at 09:35 PM.
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Old 10-21-2007, 09:51 PM   #10 (permalink)
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Question: Will TRD cover your damaged sway bar?
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Old 10-21-2007, 10:04 PM   #11 (permalink)
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Yikes! I've heard of Hotchkis snapping before, but have never seen a TRD one do the same until today.

Which brings me to ask the question, did you do any auto-x after you installed the sway bar?
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Old 10-22-2007, 09:25 AM   #12 (permalink)
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TRD warranty is for 1 year for DIY installs. Past that unfortunately.

No auto-x but plenty of hard cornering.
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Old 10-22-2007, 10:32 AM   #13 (permalink)
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Quote:
Originally Posted by PhatRoyale View Post
Yikes! I've heard of Hotchkis snapping before, but have never seen a TRD one do the same until today.

Which brings me to ask the question, did you do any auto-x after you installed the sway bar?
TRD sway bars and STB's are made by Hotchkis.

It's clear that the metal was flawed. I'm going to get a TRD sway bar, not without some apprehension though.

Hopefully when I get mine it won't break as I'll have it adjusted to the stiffest setting.

Thanks for the info and posting pics. I'll make sure that I have a repair order written up for the installation so that I'll get a longer warranty.
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Old 10-22-2007, 11:21 AM   #14 (permalink)
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Quote:
Originally Posted by TRD VVTi View Post
TRD sway bars and STB's are made by Hotchkis.
I see, that makes sense now. Never knew TRD outsourced their sway bar production.

Again, thanks greylock for the heads up!
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Old 10-27-2007, 03:15 AM   #15 (permalink)
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Anyone else experience this flaw with their TRD sway bar?
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