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Old 05-06-2005, 04:44 PM   #1 (permalink)
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My DIY Mesh Grill

Since no one seems to make a Mesh grill that doesn't come with a body kit, I decided to head on over to Home Depot and grab some "gutter guard" (5 sheets == $2.00, enough to make five of these).

I dremeled the inside portion of the grill (easier than I thought it would be), then cut a piece of gutter guard to fit. I then used epoxy to keep it put.

The only caveat to this project is that you can only attach 2 of the 3 bolts now (leftmost and right most) as the center bolt hole is gone (dremel'd away!). But it appears this will be of no consequence. Let me know what you think!

Before:



After:



Full size before
Full size after
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Old 05-06-2005, 04:45 PM   #2 (permalink)
How hard can it be?
 
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looks sick! nice job
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Old 05-06-2005, 05:03 PM   #3 (permalink)
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nice job. I tried that on my Matrix, uhh it no look so good. The stock grill is attached to the stupid hood. So i just bought a body kit instead and painted the stock grill silver.
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Old 05-06-2005, 05:04 PM   #4 (permalink)
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Looks good, I'll have to remember that.
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Old 05-06-2005, 05:22 PM   #5 (permalink)
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nwo cut ya air opening in ya bumper and mesh it too!
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Old 05-06-2005, 05:24 PM   #6 (permalink)
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Thumbs up

thats nice...good job! !
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Old 05-06-2005, 05:32 PM   #7 (permalink)
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Nicely done and welcome to the boards.

Sorry this is OT, but you a Satriani fan by chance?
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Old 05-06-2005, 08:28 PM   #8 (permalink)
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Great 1st post.

How did you get angel eye headlights? Custom job or you bought them?

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Old 05-06-2005, 08:32 PM   #9 (permalink)
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Nice grill and I love the headlights too
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Old 05-07-2005, 01:23 AM   #10 (permalink)
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I LOVE IT! It would be great if you have a step by step installation guide. I would like to get rid of my original grill as well since a truck crack my grill (4 pillars to hold each layers are all cracked! ) 2 years ago. I really like that grill!
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Old 05-07-2005, 02:07 AM   #11 (permalink)
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not bad at all.. way to take things into your own hands!
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Old 05-07-2005, 05:56 AM   #12 (permalink)
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Nice job, looks good!
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Old 05-07-2005, 09:27 AM   #13 (permalink)
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Ok, to answer all the questions:

1. Yep, i'm a satriani fan, though the Ice Nine reference is from my favorite book "Cat's Cradle" by Kurt Vonnegut.

2. A step-by-step would be easy, this wasn't hard at all. If you have a dremel tool, epoxy and some time, you can do this.

3. The angel-eyes were bought off Ebay for like $75. I have clear corners coming too, but I plan on taking 'em apart so I can make the background black on those as well to match the headlights.

As for a step-by-step, here it is:

1. Buy a grill on ebay (juuuust in case you screw this up)

2. Look closely at the chrome rim of the grill. You'll see a slight indent that goes all around the grill. That's the point where I dremeled around. I first kinda chopped through the center guts of the grill to make this easier.

3. Go to Home Depot and get some gutter-guard. you get 5 sheets for $2, so you'll have plenty of opportunities to get this right

4. Lay the gutter-guard over the front of the grill and use a marker (like a sharpie) to trace the outline of the grill on the mesh. You don't have to be incredibly exacting here. You can do a sloppy job and it'll still look good. Just make sure it's a bit bigger than the grill opening.

5. Stick the mesh in the grill and get it "looking right" (no magic here, just kinda lay it in). Get some of the putty-style epoxy (easier to work with), and knead it a bit then rub it in your hands to make longish ribbons. Press the epoxy into the mesh and grill to make it stick. I used the 4 minute stuff that starts tacking pretty quickly.

Just let it dry for an hour, then install it. That's all there is to it. It took me all afternoon (I was being careful, I didn't have a replacement grill, so if I screwed it up my car would have looked pretty stupid for a while lol).
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Old 05-07-2005, 09:44 AM   #14 (permalink)
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awesome. nice post. welcome.
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Old 05-07-2005, 10:19 AM   #15 (permalink)
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looking good.

btw, love the angel headlights (check my sig below)
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