Ok, certain years of 5S-FE ( early 3rd Gens ) can use the 3S-GTE head ( basically, like a hyrbid motor). With minor or no modification, need to fit the head onto the 5S-FE short block. Ok, I'll let the cat out of the bag... here's the how to do hybrid motor from your friendly neighborhood Wraith:
°Drill and tap oil filter side of block to accommodate turbo oil feed. Drill and tap the stock 5S-FE oil pan for turbo oil return line. Or use the 3S-GTE oil pan ...
°Ported oil channels for better and less restrictive oil flow. (not really necessary but good for reliability)
°Port and polished 3S-GTE oil pump.
°3S-GTE water pump port out and polish ( if needed).
°All new bearings including thrust bearing, (clearance at 0.002).
°Balanced crank and crank assembly (3s-gte or 5s-fe depending on what displacement your looking for).
°Forged Pauter I-beam connecting rods, for 3s-gte.
°87.5 mm Forged pistons
° .95mm Head Gasket or Deck block to smooth finish for steel gasket setup. And you can run any thickness you want.
°Custom flywheel ( if you use a 5s-fe Crank or just open up the holes on a 3s-gte flywheel) or if you use a 3s-gte crank you can use a 3s-gte flywheel.
°Thrust Bearing ( 5s-fe or 3s-gte depending with tranny your running).
°New engine gaskets and seals.
°Fitting for 3S-GTE dip stick.
°Oil fittings and braided lines.
°Modified 5SFE fuel rail to fit 3S-GTE head with bosch injector setup.
°Boost dependant fuel regulator not need if you get the 3S-GTE fuel regulator.
°3S-GTE cambelt.
°3S-GTE cambelt tensioner.
°3S-GTE idler pulleys.
°3S-GTE head bolt or ARp head studs.
I think thats it off the top of my head. But, I'll add more later if I remember anything extra... Hope this helps...
Addition to the above information: 8/25/02 7:01pm
° 3S-GTE ecu
° 3S-GTE igniters
° 3S-GTE harness needs to be mated to the 5S-FE harness
° 3S-GTE map sensor
° 3S-GTE MAF sensor
° 3S-GTE cap , rotor, wires
° 3S-GTE or better fuel pump
° 3S-GTE 440cc injectors
Addition to the above information: 8/29/02 9:21pm
°If you dont plan on machining the block for the oil squiters. I suggest riffle drilling the 5S-FE or 3S-GTE rods for better oiling and to grantee that the oil gets to the wrist pins...
Theres a 7 sets of 5S-FE rods on the shelves on www.Pauter.com
I will be doing a full write up ( which will include photos, I hope ) on the Hybrid swap minus the wiring harness ... And I will only be posting my progress here and maybe later on the MR2 baord... So keep posted!!!
JUNE 22 2006 :
Revised Information