Ready for some sincere advice? The rattle noise you heard was most likely the belt tensioner. The true higher current alternators create a much stronger resistance than the factory unit did and may wear out a used tensioner quickly. I'd reinstall the unit and watch for this.
I've heard several people claim that stock sized alternators were rebuilt to 180-250 amps for quite some time. I rebuild alternators for a living and have yet to see anything close. To relate the difficulty that'd be like saying you got 800ft/lbs of torque from a 4AGE and it gets 40mpg also.
Stock ND alternators are under rated. A 60a can normally make 80amps, 100a can make 140.... I'm going to get slightly technical here. The regulator that comes in a standard ND at full demand can only supply 5amps of field power. Partially this is due to the internal workings and part due to the regulator and alternator centralizing themselves from the remainder of the charging system under full load. With the regulator inside and hooked to a stator terminal the regulator can see the voltage as being too high during a spike load and actually power down. The way I correct this problem is to run an external regulator and one that can drive more than 5amps. My preferance is a ford type that is built by a company called Transpo. (
http://transpo-usa.com ) This style of regulator has 3 power inputs and one output so it can sense the voltage in one location while using a higher voltage feed to salvage the field power from. The particular units I use can supply 14amps of field power consistantly. ND rotors can pull 9 amps at 14 volts.
Stop by any other auto electric shop and request an amperage test while on the vehicle. Many will test for free while you watch for their own curiosity.