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Here's one option, kind of complicated but it works nice for a clean install of different size speakers. First remove whatever covers the door panel, vinyl, leather whatever. Then lay fiberglass (preferably a strong weave not matte) on both sides of the door panel material, covering the old speaker hole.
You can find tips on laying fiberglass with resin on other sites. Then after it hardens cut the correct size hole for your speaker in the fiber glass. Re-cover door, either salvaging old material or buying some new stuff and install speakers.
I did a similar thing on my 89 pickup but i was mostly laying the glass to strengthen the cheap cardboard door panel. It looks real sweet when your done and the door panel feels solid and expensive.
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Honda CBR 954RR
89 Toyota V6 4x4
Last edited by signu; 02-12-2004 at 02:21 AM.
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