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3rd Generation (2005-2012) Specific discussion of the third generation Toyota Avalon

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Old 11-14-2011, 04:32 PM   #1 (permalink)
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ignition coil connector

I snapped the tab on my ignition coil conncector. I called the dealer and they said that the only part option was a harness. Anyone know where I can get a new/used connector?
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Old 11-14-2011, 04:41 PM   #2 (permalink)
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Quote:
Originally Posted by coontai View Post
I snapped the tab on my ignition coil conncector. I called the dealer and they said that the only part option was a harness. Anyone know where I can get a new/used connector?
salvage yard - solder on a new connector from a harness...

www.car-part.com
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Old 11-14-2011, 04:53 PM   #3 (permalink)
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Quote:
Originally Posted by Black Knight View Post
salvage yard - solder on a new connector from a harness...

www.car-part.com

Cheapest I have found is around ~120 for the whole harness. I mean what do techs do? I know these connectors must break everyday. I have a hose clamp on mine (which will probably be fine), but there has to be a more practical option.
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Old 11-14-2011, 09:09 PM   #4 (permalink)
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Have you considered duct-taping it in place? Wire it in place?
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Old 11-14-2011, 10:03 PM   #5 (permalink)
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Way too hot for duct tape son. I put a stainless steel hose clamp on it which should be a perimenant fix. Still, there must be a way to purchase that connector. I will call some other dealers...
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Old 11-15-2011, 01:35 AM   #6 (permalink)
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The connector is replaceable, part number 90980–11150. List Price $10.63. Confirm with dealer that this is the correct connector.
http://www.scribd.com/doc/11192307/T...Harness-Repair
Page 24, how to replace the connector.
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Old 11-15-2011, 06:40 AM   #7 (permalink)
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what year avalon? for a 2005 I come up with part# 90980-11885 for the ignition coil connector.
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Old 11-15-2011, 07:05 AM   #8 (permalink)
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Opps, my bad.
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Old 11-15-2011, 07:40 AM   #9 (permalink)
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thanks for the part number. I googled it and I think I am going to order a few of these. taking apart the connector looks frustrating I think I am going to splice and solder. It is a 2006 for the record (which likes to eat ignition coils)
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Old 11-15-2011, 08:01 AM   #10 (permalink)
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Good luck to you. Let us know how it turns out
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Old 11-20-2011, 11:15 AM   #11 (permalink)
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First of all I would like to thank everyone for their help. I ended up ordering the following
CONN-75727
4 - Way Japanese coil on plug connector kit (Toyota # 90980-11885 , GM # 88974044 )
$6.99
1 x
$6.99
CONN-85727
4 - Way Japanese coil on plug connector pigtail (Toyota # 90980-11885 , GM # 88974044 )
$8.99
1 x
$8.99
Sub-Total:
$15.98
USPS First-Class Mail - Insured ($ 0.95)
- Not a tracked shipping method:
$3.17
VA Sales Tax:
$0.80
Total:
$19.95


It is important to note that the plug is not enough. The kit includes the seals and metal female connectors that go inside of the plug. I bought the kit to play with and the pigtail to splice in, but I ended up doing something entirely different. I ended up taking apart my existing plug on vehicle and transferring the wire into the new plugs. No cutting or soldering!

I have does some serious engine work in the past and I urge all of you to practice vigilance with these connectors especially on coils 1,3, and 5. If these connectors break you will not have a reliable vehicle until they are repaired. It would be prudent to order an extra connector in advance. I used a micro slip joint pliers to loosen up the clip before removing it. Also, I must add that Ballenger Motorsport did an extremely good job assembling the pigtails (crimps were perfect), shipped quickly (within a few hours), and prices were very reasonable.
I will try to take some pictures and show you all how to take apart the plugs. I spent too much time on this repair for it to go to waste. I also have a new respect for these automotive connectors. They are more enjoyable to work with when one knows exactly how to assemble them and repair them.
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Old 11-21-2011, 09:05 PM   #12 (permalink)
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I broke half of these on my car. They're expertly engineered back together with zip ties for now. Apparently the coils and all related parts are just bad news...
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Old 11-28-2011, 02:33 PM   #13 (permalink)
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As promised, here are the pics. I did not solder anything and just took apart the connectors. I practiced on them, so that is why they are so worn out. The procedure is simple:

1. Remove the white plastic insert by inserting a small screwdriver, pushing down towards the metal terminals while pushing outwards away from the connector body.

2. To remove the wires insert a thin bladed screwdriver and pry downwards on each plastic tab below the metal wire terminal. Keep light pressure on the wire while pushing downwards on the individual tab. The wire should release EASILY. Otherwise, you are either not prying enough and/or pulling too hard on the wire.

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Old 11-28-2011, 02:58 PM   #14 (permalink)
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That stupid thing broke on my scion on thanksgiving. Tried to take it apart and the tabs holding the pins in also broke in a way that the pins are stuck. I'll have to cut it apart with a dremel and try to get the pins out without damaging it. Oh, did I mention that toyota parts warehouses are closed for thanksgiving and none of the dealers in my area stock these? Sorry about the rant.
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