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Sounds like you may have air in the brakes... Take a look at that too, and give them a bleed.
As far as the crack goes, they will have to replace the flex & pipe from the manifold to the cat. Some may try to fix it by welding but this is really just a band-aid fix and he whole thing will need to be replaced. Just to give you an idea - I paid AUD$450 for the bit for mine, but that is a 2-1 setup for the 20v. I would assume that a single pipe would be a little cheaper. Remember though, you will need to get or make new gaskets too. Because they are floating gaskets, these will set you back around AUD$40 each for genuine, or ditch the floating gaskets and a sheet of Exaust Gasket paper will cost around AUD$25.
As for the headliner - Get an upohlster(sp) to do it, as it needs to be tight and to get to the bit that is falling off you will need to un-stick the entire thing. Will be much easier.
Be aware too - that your car is now 15 years old. Even a sports car that is that old will have the same problems....
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- 2001 AU Ford Fairmont Station Wagon (The Family Taxi)
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