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Where was the last place you bought fuel to fill up your tank? What exactly was the fuel you used (pure no lead, 10% ethanol blend, 20% ethanol blend, 85% ethanol blend)?
Reason for asking is that summer blends of no lead gasoline, considering vapor pressure, can get the tank pressure up towards 12-15 psi. The emptier the tank, the more vapor there is in the space not occupied by liquid. 15-20 gallons of 15 psi vapor will take some time to vent out.
Winter blended gasoline is more volatile, meaning it has a higher vapor pressure at a given temperature. This is used to help fuel ignite better when cooler out. Is it possible the place you last purchased fuel had a winter fuel blend still being sold yet?
And, when you filled up, if it was very hot out, and if you had the engine idling without driving for quite some time, the temperature of the fuel in the tank increases, and the fuel vapor pressure goes up along with it.
So I'm still just wondering if you got in some high volatility fuel and got it hot just before you went to fill your tank. Not sure what else could cause this pressure, because there is nothing in the fuel system that would cause an increase in tank pressure above the normal fuel vapor pressure.
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