Helped out a fellow 03 XRS owner install the Cosmo CAI last night. We got a little 'boro' at the end. You'll see...
If anyone decide to get a Cosmo CAI, make sure you bring your sense of humour along w/ you during the installation cuz you're going to need it.
There's a lot of 'massaging' the Cosmo to get it to fit right. But in the end everything seems to work out as long as you go out and get the missing parts before you install it.
Further comments for future buyers:
- get the TRD CAI instructions for stock air intake UNinstall instructions.
- RE. missing part #1 [electrical connector cap] is XRS only. You need to get one of these to cap cover the ACIS VSV as it is not used afterwards.
- RE. missing part #2 [intake manifold port cap] is also XRS only.
- RE. missing part #3 [MAF screws]. Stock MAF screws will not fit the Cosmo's tube. Different thread pattern.
- the Fuel Vapor Feed Hose connects to the Cosmo. The other end goes to the VSV No. 1.
You can read grimm's review here - >
http://www.matrixvibe.net/forums/viewtopic.php?t=4202
Here's the Cosmo CAI in grimm's 03 XRS:
The MAF temporarily ziptied because the stock MAF screws won't fit the tube.