Sorry, just saw this. The best way to get ahold of me is email.
Basically, you have two options for turbocharging a 2ZZGE. (Actually, it's the same as any other engine).
1. Turbo the stock engine. That means that you'll be pushing boost into an engine thats already running 11.5:1 compression ratio. You would be running 5 PSI MAX with intercooling and careful tuning, not to mention 93 octane. Do you even have 93 in CA?
2. Rebuild the engine for low compression. This basically just means that the pistons would be swapped for custom low compression (8.5:1) forged units, and the rods would be forged as well. Then you could boost up around 15 psi reliably, again with careful tuning.
Either way, you should use a good piggyback computer to control fuel and timing. Explaining how to do the tuning is beyond the scope of this discussion. Also, you really MUST have at least a LSD and a big brake upgrade.
slipknot, I understand what you're saying, but I would never actually do that. That's exactly how the 1.8 T by VW is built as well. Here's why I wouldn't do it:
The real reason to turbocharge an engine is to have lots of power. The only time you're going to need and want that power is in the higher RPM range, I'm talking from 4500 up. So anything below that is really not useful at all except for daily driving. So what's the point?
It would be far better to size the turbo so that full boost happens around 3000-3500 rpm and can boost efficiently through the rest of the powerband, then you'll get the full enjoyment out of the car.
At least, that's what I would do. BTW I will help you select a turbo once we figure out what your power needs are. Hit me up at
drtweak@phoenixtuning.com