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Here's part of the problem. I am currently working at a plant that makes plastic fenders for John Deere tractors(I know it's off topic but there aren't any tractor forums here yet). Anyway, The process is the same on new car parts manufacturing.
We have a mold that is used to "mold" the part (bumper, tractor fender, dash, etc.). The mold is painted with the color you want the part to be. Then it is closed and then injected with the plastic, ABS, polymer, whatever they use. Then the part is removed and the paint is adhered to the plastic. This part needs no buffing, sanding, waxing...nothing. It is ready to be trimmed and installed.
The paint used obviously has a flex agent in it to allow for bending and chemicals to allow it to adhere to the ABS. The paint is also kind of soft as well, which explains why I had so many chips on my XRS(not so much chips but dings or dents from rocks and salt and such). After seeing this process, I know that no body shop will ever, ever be able to reproduce the durability and flexability of the original part. I cannot garantee that this is how the Matrix bumber is done, but a lot of auto makers use this process.
Like I previously posted, due to the shoddy bodyshop my insurance company sent me to, we ended up trading the car in on an xB. I do believe it is for the best, because we would be seeing problems for years to come.
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2004 Matrix XRS
Radiant Red
Strut Tower Brace
A Couple of "Go Faster" TRD Stickers (I swear I can feel the difference)
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