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Originally Posted by gkcopperdrag
This is the type of response I always seem to get. I'm not just talking about the 5s. Are you saying that the engine itself will literally explode from the pressure? May be a silly or stupid question but when you say something made of iron is going to "pop" that's the impression I get.
When you all say the motor will blow is that a literal, or does that mean that something major went wrong and you have to rebuild some of the internals? I'm asking for the details not just the "yeah, it'll blow." Hyde you have any input on this?
Even if I need to take this away from the MR2 lets say the KL03 on an american 2nd gen ford probe GT. 2.5L V6 153hp stock. Lets say we're going to turbo charge that (picking another engine I have so to defer the "don't use a 5sfe, get a 3sgte"). Someone mentioned the compression ratio. Lets say our engine is 10:1 as someone mentioned above; would we need to dip the pistons to drop it down to 9.5:1, or even lower? Is it the actual combustion chamber that can't handle the pressure?
Now lets say that we have our CR down to 9.5:1 (or lower...). NSW20 mentioned fuel. Besides octane ratings for early ignition due to combustion (thanks to Turbos at HowTo for that one ^_^ ), what else are we looking at for fuel. Fuel to Air ratio? Is that different in turbo to non-turbo cars?
Tuning and Ignition: Yeah I can see that... you're supposed to tune and do timing after any real change to the engine.
Also NESW20 I know its easier to start with a motor that's made for a turbo, and I agree with you... but my reason for starting this is to get the actual reasons to "why".
Onehotcamery: What makes the Hondas so easily turbo chargable? Are they built to support it stock (all of the required changes to toyotas mentioned above)?
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usually what happens is the ring-lands on the pistons break off. ring lands are what support the rings in their grooves. also, detonation melts a hole in the side of the piston, or preignition melts a hole in the center of the piston. sometimes a head gasket will blow.
when this happens, yes, a rebuild is required. many times, due to the extra torque of a boosted engine, the rods and crank need to be replaced. on high-revving n/a engines, the reciprocating assembly (rods, pistons) need to be very light so as not to overstress the crank, which is usually also fairly lightweight. usually, if you're going from n/a --> boost, you replace at least the rods and pistons (pistons for a few reasons).
replacing the pistons gains you a few things: lower CR, forged (strong & light), more skirt clearance (piston skirt to cylinder wall clearance), stronger rings.
usually what can't handle the pressure is the fuel. this causes detonation and preignition, which kills internal components FAST. octane rating is the ability of the fuel to resist ignition from heat and pressure (aka: boost

). this is what usually breaks pistons or pounds out valves and valve seats to the point where they do not seal properly. if you have the right fuel (octane rating), then you can run higher boost (more combustion pressure and temperature).
boosted engines require A LOT more fuel than n/a engines, in general. larger injectors, higher volume/pressure fuel pumps, fuel pressure regulators, fuel rails, very precise fuel control, and tuning. all of these items will help to build reliability into the engine. also, the a/f is different, as you mentioned. in a boosted application, you want to run slightly richer than n/a, since the fuel helps to cool the intake charger and combustion chamber, again helping to prevent preignition/detonation.
i'm sure you already know, but yes, on boosted cars, less timing advance is run, due to octane limitations. another ignition related thing that can help is to run colder spark plugs, since they literally run cooler and help to prevent, at risk of sounding repetitive, preignition and detonation.
as far as ease of boosting hondas, i believe it has more to do with the popularity of the engines and the wide aftermarket support for them. as i'm sure you know, most boosted hondas on stock internals run very low amounts of boost. they usually use a kit from a tuning company that has done all the R&D on the engine and requirements for boost. they address most/all of the issues we've discussed here in a mostly bolt-on package.
one thing toyota did is to put forged crankshafts in many of their engines. the 5SFE crankshaft (back to the 5S, i hope you don't mind

) is actually beefier than the 3SGTE crankshaft. it has larger rod journals than the 3S crank. both are forged. i am actually using a 5SFE crankshaft in my stroker 3SGTE, with aftermarket rods and pistons. for the kind of boost i'm planning on running, i think most honda crankshafts would run and hide.
i hope this helps with any questions you may have. if there's anything else, ask away, i'll try my best to help.
-Mike