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I like to clean the threads before I replace the plug. I honestly have never (on any of my cars) replaced the crush washer. I always reuse the one on there. But I throughly clean the threads of the plug, and pan drain, then insert.
Perhaps there's a stripped thread or 2, enough to cause some leakage. I'd try tapping the drain hole, or having a shop do it, as it'll likely be cheaper than a new pan.
Are you sure there isn't a leak from somewhere else, and it's just dripping from the low point plug?
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1993 Camry LE 5SFE AT, 2006 Nissan Armada LE 4x4, 1971 Cadillac Coupe DeVille "pimp juice"
Toys: 2007 Coachmen 19FLB, 2007 Regal 1900 V6
I'm the biggest boss thatchu seen thus far! Baby, that's muh wi'zzard!
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