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2nd Generation (2004-2010) Discussion area for the second generation Toyota Sienna.

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Old 06-20-2011, 10:00 AM   #1 (permalink)
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How to remove gear shifter

I have a 2004 Sienna with a loose gear shifter. The shifter moves from side to side. How do I remove the shifter?
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Old 06-21-2011, 04:22 PM   #2 (permalink)
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This is from the service manual , sorry can't do the pictures , maybe this will help anyway. ANDY
Front side of vehicle
C86304
40-38
AUTOMATIC TRANSMISSION / TRANS
- SHIFT LEVER ASSY

Author: Date:
2862

2005 SIENNA REPAIR MANUAL (RM1163U)
OVERHAUL
1. DISCONNECT BATTERY NEGATIVE TERMINAL
2. REMOVE FRONT DOOR SCUFF PLATE LH (See page
71-10 )
3. REMOVE FRONT DOOR SCUFF PLATE RH (See page
71-10 )
4. REMOVE COWL SIDE TRIM BOARD LH (See page
71-10 )
5. REMOVE COWL SIDE TRIM BOARD RH (See page
71-10 )
6. REMOVE INSTRUMENT PANEL FINISH PANEL SUB-ASSY LOWER LH (See page
71-10 )
7. REMOVE GLOVE COMPARTMENT DOOR STOPPER SUB-ASSY (See page
71-10 )
8. REMOVE GLOVE COMPARTMENT DOOR ASSY (See page
71-10 )
9. REMOVE FLOOR CARPET COVER CENTER LH (See page
71-10 )
10. REMOVE FLOOR CARPET COVER CENTER RH (See page
71-10 )
11. REMOVE INSTRUMENT CLUSTER FINISH PANEL CENTER NO.1 (See page
71-10 )
12. REMOVE INSTRUMENT CLUSTER FINISH PANEL CENTER NO.2 (See page
71-10 )
13. REMOVE SHIFT LEVER KNOB SUB-ASSY

(a) Remove the floor shift lever knob sub-assy.
14. REMOVE POSITION INDICATOR HOUSING ASSY
(a) Using a screwdriver, remove the position indicator housing
assy from the instrument cluster finish panel assy center.
15. REMOVE INSTRUMENT CLUSTER FINISH PANEL ASSY CENTER (See page
71-10 )
16. REMOVE SHIFT LEVER CAP

(a) Using a small screwdriver, remove the shift lever cap from
the position indicator housing assy.
C86305
Front side of vehicle
Cable End
Small Screwdriver
Cable Outer
C86306
C86307
Indicator Lamp Wire Sub-assy
AUTOMATIC TRANSMISSION / TRANS
- SHIFT LEVER ASSY

40-39
Author: Date:
2863

2005 SIENNA REPAIR MANUAL (RM1163U)
17. REMOVE INSTRUMENT CLUSTER FINISH PANEL SUB-ASSY LOWER CENTER (See page
71-10
)
18. DISCONNECT TRANSMISSION CONTROL CABLE
ASSY

(a) Using a screwdriver, disconnect the cable end from the
shift lever assy.
(b) Using a small screwdriver, disconnect the cable outer of
transmission control cable assy from the shift lever assy.
19. REMOVE SHIFT LEVER ASSY
(a) Disconnect the 2 connectors.
(b) Remove the 4 bolts and disconnect the shift lever assy
from the vehicle.
20. REMOVE INDICATOR LAMP WIRE SUB-ASSY
(a) Remove the indicator lamp wire sub assy from the position
indicator light guide.
21. REMOVE POSITION INDICATOR LAMP BULB
(a) Remove the shift position indicator lamp bulb from the indicator lamp wire sub-assy.
C86308
Left-Side-Face:
Right-Side-Face:
Shift Lever Slide Cover Guide
Position Indicator Slide Cover
C86309
Position Indicator Slide Cover
C86310
Position Indicator
Slide Cover No.2
C86310
Position Indicator
Slide Cover No.2
40-40
AUTOMATIC TRANSMISSION / TRANS
- SHIFT LEVER ASSY

Author: Date:
2864

2005 SIENNA REPAIR MANUAL (RM1163U)
22. REMOVE POSITION INDICATOR SLIDE COVER
(a) Remove the shift lever slide cover guide from the shift lever
assy.
(b) Remove the position indicator slide cover from the shift lever
assy.
23. REMOVE POSITION INDICATOR SLIDE COVER
(a) Remove the position indicator slide cover No.2 from the
position indicator slide cover.
24. INSTALL POSITION INDICATOR SLIDE COVER
(a) Install the position indicator slide cover No.2 to the position
indicator slide cover.
C86308
Left-Side-Face:
Right-Side-Face:
Shift Lever Slide Cover Guide
Position Indicator Slide Cover
C86307
Indicator Lamp Wire Sub-assy
C86321
AUTOMATIC TRANSMISSION / TRANS
- SHIFT LEVER ASSY

40-41
Author: Date:
2865

2005 SIENNA REPAIR MANUAL (RM1163U)
25. INSTALL POSITION INDICATOR SLIDE COVER
(a) Install the position indicator slide cover to the shift lever
assy.
(b) Install the shift lever slide cover guide to the shift lever
assy.
26. INSTALL POSITION INDICATOR LAMP BULB
(a) Install the shift position indicator lamp bulb to the indicator lamp wire sub-assy.
27. INSTALL INDICATOR LAMP WIRE SUB-ASSY
(a) Install the indicator lamp wire sub-assy to the shift lever
assy.
28. INSTALL SHIFT LEVER ASSY
(a) Install shift lever assy to the vehicle with the 4 bolts.
Torque: 21 N
Vm (214 kgfVcm, 15 ftVlbf)
NOTICE:
Into datum hole of shift lever into datum pin of instrument
lower.

(b) Connect the 2 connectors to the shift lever assy.
C86312
Projection
Face
Rear
Cable Outer
Cable End
D30843
FIG. 2 FIG. 3
Projection
Spring Spring
C86304
40-42
AUTOMATIC TRANSMISSION / TRANS
- SHIFT LEVER ASSY

Author: Date:
2866

2005 SIENNA REPAIR MANUAL (RM1163U)
29. CONNECT TRANSMISSION CONTROL CABLE ASSY
(a) Install the cable outer to the shift lever plate.
(b) When installing the transmission control cable assy on
the shift lever plate, place the projection of the shift cable
downward to fit in the groove of the shift lever plate (FIG.
2).
Confirm that the spring in the shift cable outer has moved
to the position (FIG. 3) shown in the illustration.
Confirm that the shift cable is installed on the shift lever
plate properly.
NOTICE:

To prevent torsion of the inner cable, the projection
on the eye end should face rear.


Push the cable end to the bottom of the pin.
30. INSTALL INSTRUMENT CLUSTER FINISH PANEL SUB-ASSY LOWER CENTER
31. INSTALL SHIFT LEVER CAP

(a) Install the shift lever cap to the floor shift position indicator
housing assy.
C86303
Front side of vehicle
C86302
AUTOMATIC TRANSMISSION / TRANS
- SHIFT LEVER ASSY

40-43
Author: Date:
2867

2005 SIENNA REPAIR MANUAL (RM1163U)
32. INSTALL POSITION INDICATOR HOUSING ASSY
(a) Install the position indicator housing assy to the instrument
cluster finish panel assy center.
33. INSTALL SHIFT LEVER KNOB SUB-ASSY
(a) Install the shift lever knob sub-assy.
34. ADJUST SHIFT LEVER POSITION (See page
40-44 )
35. INSPECT SHIFT LEVER POSITION (See page
40-44 )
36. INSPECT CHECK KEY INTERLOCK OPERATION (See page
40-34 )
37. INSPECT CHECK SHIFT LOCK OPERATION (See page
40-34 )

38. INSPECT CHECK SHIFT LOCK RELEASE BUTTON OPERATION (See page
40-34 )
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Old 06-22-2011, 07:28 AM   #3 (permalink)
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Thank you very much!
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