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Old 01-23-2008, 01:17 AM   #1 (permalink)
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My AE86 over the last 3 years

56K WATCH OUT, LEAVE NOW!!!!

I just started posting here, so not a lot of people know me yet, but I thought I'd post my AE86 up for now. Maybe I'll post some Supra stuff in a while . Here it goes...

I bought the car from my uncle who owned it since new, he bought it in April 1986 from Stampede Toyota (where I now work in parts), from Todd Brown (who is now the General Manager). I paid $1800 for the car, and drove it for 2005.

I don't have pictures of everything, and it's all random, but it's worth taking a look through I think anyways . I don't have my custom "stock" exhaust (stock exhaust with the piping replaced with mandrel bent and with a flex section -- will be ceramic coated). Or things like my new OEM fenders, replacement rust-free AE86 JDM Levin doors (no side impact beam), etc.

Enjoy!

I'll start from the beginning. The day the car came home from the dealership, May 2, 1986:


Couple more pics from the late 80's/early 90's:




Car had hail damage in around 1991'ish. Was repainted locally:


After the repaint they put the door decals back on in the wrong spot at the front of the door. :


MAD nostalgic picture of myself and my uncle in 1992 (I was 6 years old in this photo):


Now, onto my ownership of the car, these are the "before" shots. These are from 2004, when the car had 122,000 miles.





I cleaned it up real nice during 2005, but the rust still got worse during that one half winter I drove it (04-05). I took it off the road at the end of 05, looking like this:






I stripped the car down to begin rebuilding it, after the strip down, it looked something like this:








I worked on it for a bit, doing some repair here and there, the bug for ordering brand new EVERYTHING was in the works at this point.





Now it was time to start ordering more and more and more and more parts. Eventually leading to myself getting a job at Toyota, getting a mad discount, and ordering more and more and more parts.

My TRD header:



My new side trim:


Next, my new trunk trim, upper windshield trim, new wipers (500mm and 425mm), and my new rad shroud, and don't forget that sweet 4A-GE sticker:




My Japanese OEM toolkit, all of these parts came standard on Japanese AE86's (except the flashlight (Celsior) and the pressure gauge (Celica)):







From DoriKaze.com:

Quote:
Well, I finally installed the cable tonight in my AE86, and I must say, the difference is amazing. I went from a brand new stock cable to this brand new 4Runner cable, so they were both new, and the heat slider is much easier to slide, I'm very impressed! If anyone wants any installed pics let me know, but there's really not much to see.

If any of you have ever had to do any sort of diagnostic or repair work on a climate control in an older Toyota (namely: AE86), you'll know that there are always cables routed in funky ways that bind up over time, eventually failing to move at all, and then something usually breaks (like the climate control itself).

In the AE86 the main culprit that I've seen for this problem is the airmix cable, which does a complete, tight loop right out of the climate control, and over a relatively short period of time, binds up and causes the heat slider to get harder and harder to move.

In about 1993-1994 or so, Toyota started using a new type of cable for the climate controllers, instead of a solid wire inside a plastic sheath, they have a plastic-coated braided metal cable inside a plastic sheath. What this does is allow a much smoother sliding motion of the cable, and helps prevent binding. Since we had a few of these newer cables sitting in our return bin at work, I pulled the cable out of my car and brought it in to compare.

I found one out of an early 90's 4Runner/Truck that is about 4 inches longer than the AE86 cable (allowing a loop that is not as tight), that I thought would work. The main problem with the cable is that the mounting in the climate control is setup differently, so it wouldn't clamp into the AE86 climate control. (See Diagram 1).

What I did was used a knife to cut off the extra white plastic piece on the cable and made a groove in the cable that would allow the AE86 clamp to secure the cable into the AE86 climate control. You will need to drill the hole in the heat slider larger with a 5/32 inch drill bit to accommodate the larger end of the new cable. (See Picture 1).

The other end of the cable should work fine with the AE86 airmix controller. (See Picture 2). It doesn't have markings on it for where it will get clamped in, but that's fine, since they likely would be in the wrong spot anyways. What needs to be done is the cable needs to be mounted in the climate control, then once that is done, you can move the climate control and airmix flap both all the way to hot. You can now mount the other end of the cable onto the airmix controller and make sure it gets clamped in so that when the slider is all the way on hot, the airmix vent is all the way on hot as well.

Diagram 1:


Picture 1:


Picture 2:


Part Numbers:
55909-35030 - 4Runner Airmix Damper Control Cable
55933-10010 - Climate Control Cable Clamp

NOTE: The blue water valve cable also has a tendency to seize up over time as well, but I haven't had much trouble at all with these, mainly just the airmix cable and the water valve itself. I replaced all the cables in my car last year, so everything is new and nice, but you may want to consider changing the water valve cable at the same time.
Factory 82-83 Celica power door lock switch:



I also added power windows, which was a process as well...









I've also added a complete JZA80 stereo/amp setup to the car:


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Last edited by Jeff Lange; 01-23-2008 at 01:20 AM.
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Old 01-23-2008, 01:17 AM   #2 (permalink)
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Someone shown in the last post was the new shift boot I got, which was for an MA61 Supra, I modified my shifter to fit it correctly as well.





I also ordered a factory exhaust tip:



I've also added the Japanese variable intermittant wiper switch:








Random new stuff (horn button, brakes, etc):



New decals for the car:



New wheel centre caps:



I also decided I needed to be a bit more JDM...
(Yes that is new door plastic -- the stuff that goes between the door panel and the door frame):




Now... onto that pesky rust...




Onto those quarter panels... I was told over and over again, no new quarter panels. I wouldn't take no for an answer!

Outer wheel housings:


Quarter panels:




This is worth posting:


Yes... I also added cruise control:


Yeah... so, hope you enjoyed it, more to come over the next few months as the car gets put together.
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Old 01-23-2008, 01:19 AM   #3 (permalink)
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So that about covers it up to about half way through last year, I've spent many more dollars since then on more parts and done quite a bit of work. It will be getting all the bodywork and paint done this spring and I'll finally drive it again this summer!

I've got a lot more I want to do, but this is a good start.

(PS: Don't make me post more pics of my OEM parts stash! I have a LOT more stuff)
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Old 01-23-2008, 01:21 AM   #4 (permalink)
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Also for good measure, I will throw these 4 teasers up of the 88 Supra:



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Old 01-23-2008, 02:25 AM   #5 (permalink)
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the quarter panel...

dang, how much did you spent on restoring your Corolla?

nice pics and working progress...

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Old 01-23-2008, 03:02 AM   #6 (permalink)
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Man, you weren't kidding about the 56k warning lol...


Even though I like the hatchback more, I also like the coupe very much, and yours looks perfect to my liking (in black color). Must be a hoot to drive Keep us posted of its development (plus the Supra)
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Old 01-23-2008, 07:52 AM   #7 (permalink)
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very nice restoration man!
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Old 01-23-2008, 08:26 AM   #8 (permalink)
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Quote:
Originally Posted by bB626 View Post
the quarter panel...

dang, how much did you spent on restoring your Corolla?

nice pics and working progress...

Well, it's not finished yet, after it's painted this year, I dunno, maybe $18,500.

Then I get to start upgrading it. Yikes .

Thanks for the kind words though. Not many people take the time/money to buy some of the stuff I do, etc, but oh well. I do it for myself not other people! Can't wait to have it all painted and nice again though, it'll be so sweet.
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Old 01-23-2008, 09:34 AM   #9 (permalink)
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OH DAMN! I respect you majorly for what your doing. Thats alot of damn work right there. I don;t think much people would take on such a project you did.
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Old 01-23-2008, 10:55 AM   #10 (permalink)
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Wow man i love your cars!
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Old 01-23-2008, 11:33 AM   #11 (permalink)
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wow thoes are nice man good work.
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Old 01-23-2008, 11:33 AM   #12 (permalink)
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holy cow...now that's hardcore....and all to restore it back to stock...
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Old 01-23-2008, 01:07 PM   #13 (permalink)
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NICE! Really did post up a ton of pics.

I really like your cars, they look really stock and really clean. I like stock looking cars, well, other than rims hahaha. Not into those bodykits stuff.

I really like your interiors on both the AE86 and JZA70 Supra. Looks like new.
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Old 01-23-2008, 01:28 PM   #14 (permalink)
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Both cars are looking good.

How many hrs would you say you have done on the AE86?
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Old 01-23-2008, 01:39 PM   #15 (permalink)
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Wow, both of those cars re gems!
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