2007 Toyota Solara HID Bulb Replacement - Toyota Nation Forum : Toyota Car and Truck Forums


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Old 11-24-2010, 08:31 PM   #1 (permalink)
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2007 Toyota Solara HID Bulb Replacement

I have a great 07 Conv Solara with an Ext Warranty. The Dealer shocked me this week when he told me it would cost $200 for a D4S HID bulb and $150 for the labor which was not covered. I was frustrated that I could not find photos or drawings of the Light and connections to replace it. I purchased 2 new bulbs on e-bay for approx $32 each and did it myself in 15 minutes. I have taken a picture of the light housing and written a procedure for the process. Being new I do not know how to post the word document but I will gladly forward the procedure to anyone interested as this is an over-priced repair for an expensive system.

Soupy
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Old 11-24-2010, 09:49 PM   #2 (permalink)
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Hello, and to Toyota Nation! Thanks for taking the time to write up the HID procedure. I'll move this thread over to the Solara forum so the owners there can read your offer and perhaps take you up on it.
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Old 12-12-2010, 03:14 AM   #3 (permalink)
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Quote:
Originally Posted by Soupy View Post
I have a great 07 Conv Solara with an Ext Warranty. The Dealer shocked me this week when he told me it would cost $200 for a D4S HID bulb and $150 for the labor which was not covered. I was frustrated that I could not find photos or drawings of the Light and connections to replace it. I purchased 2 new bulbs on e-bay for approx $32 each and did it myself in 15 minutes. I have taken a picture of the light housing and written a procedure for the process. Being new I do not know how to post the word document but I will gladly forward the procedure to anyone interested as this is an over-priced repair for an expensive system.

Soupy

would like to have it if you still want to send it!

Thanks,
-Nigel
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Old 12-14-2010, 06:08 PM   #4 (permalink)
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Soupy: Thanks. I'd like to have the info. I have not had to change any headlight bulbs yet, but know it's only a matter of time before I do. Please PM me the instructions. Thanks. Hy (littlebookworm)
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Old 02-22-2011, 05:41 PM   #5 (permalink)
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Soupy - can you please PM me with the info also regarding the HID light replacement? Mine has burned out, and I can't figure it out. Thanks!
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Old 04-25-2011, 11:18 PM   #6 (permalink)
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Burned out bulb

Soupy - can you please PM me with the info also regarding the HID light replacement? Mine has burned out as well...thanks!!
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Old 04-28-2011, 08:57 PM   #7 (permalink)
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I wasn't aware HID was an option. My wife had a 2006 convertible. I have a 2005 coupe. Both have projection headlights. Is the an HID kit available?
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Old 04-28-2011, 09:16 PM   #8 (permalink)
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Could I please get a copy? Thanks, Randy
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Old 09-01-2011, 06:14 AM   #9 (permalink)
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Can you plea forward the instructions to me? Thank you.
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Old 09-25-2011, 01:30 AM   #10 (permalink)
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DIY instructions to replace the HID bulb

No photos, sorry, but you won't need...

Boy was this an unpleasant task. The biggest problem with replacing the bulb is visibility.

Contrary to some of the bull that has been fed to others, you do NOT have to remove any body parts.

I understand now why shops are charging $200+ to do this though. It's a pain in the a$$. Took me about 90 minutes knowing nothing. Might take you 30 if you're really handy and follow instructions.

This assumes that you've verified that the bulb is your HID - the one on the outside of the headlamp housing. This also assumes you can do simple things like successfully change a battery, diagnose and replace a fuse or put your spare on without killing yourself.

First, I scoped out a replacement HID bulb that matches the specs for the 2007 Solara. These HID bulbs are very common and I paid about $30 on eBay.

Second - starting the task. Remove your battery. Hang on to the bolt at the top as you remove the nut, so that it doesn't fall through.

If you're working on the left side, you'll need room to see and maneuver tools. Remove the cover of the central fuse box and unscrew the two bolts holding down the front half in place. With patience you can separate the two "halves" of the fuse box and nudge it out of the way.

For either side: Now you can remove the waterproof cover. Grip the gray round cover and twist it about 1/8th of the way counterclockwise.

Be patient. There is a rubber gasket keeping this compartment watertight for very good reason. Wiggle the cover off and you'll now see what looks like a silver bottlecap with an insulated sleeve of wires attached to it.

Turn this about 1/8th of the way to disengage it. Move it out of the way...

You now have access to the back of the actual lamp.

Here's the part where you need visibility and room to work a screwdriver.

On the bottom side there should be a wire latch (not unlike a jar of preserves) held in place with a single screw. Unscrew it PARTIALLY, enough for the latch to loosen.

When you have released the latch, the old HID bulb will be free to gently move out.

Compare the old and new bulbs. The old bulb should be visibly damaged or cloudy in the center. If it looks identical to the new, you may want to swap it with the bulb on the opposite side to test. Could be that you have other parts failing, in which case I can't help you.

Without even slightly touching the glass of the new bulb, set it in place. This part should be simple, as well as replacing the wire latch.

Be very certain in positioning the gray watertight housing cover.

Do everything else in reverse and be sure to secure your battery and terminals before you test the bulb.

I hope this helps someone out there save a couple hundred bucks!
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Old 10-29-2011, 04:42 PM   #11 (permalink)
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Thanks for the write up. Just replaced the driver side HID with this invaluable advice. Yes it takes time and patience. Lots of light and an inspection mirror helpful. Found all the hexes to be 10mm and a #1 Phillips for the little wire bail.

FWIW, got the replacement on Ebay, 'bout $32 for 2 and free shipping. Good thing I got 2 as one disappeared (fell to the undertray???) but got it done. I did manage to break the battery hold-down j-bolt despite Kroiling it but not surprised. Will make a new one later. The Ebay bulb is violet, oh well, OK by me if it holds up.

Looks like the passenger side may be more troublesome. Any advice on that??
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Old 11-14-2011, 04:43 PM   #12 (permalink)
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Quote:
Originally Posted by Soupy View Post
I have a great 07 Conv Solara with an Ext Warranty. The Dealer shocked me this week when he told me it would cost $200 for a D4S HID bulb and $150 for the labor which was not covered. I was frustrated that I could not find photos or drawings of the Light and connections to replace it. I purchased 2 new bulbs on e-bay for approx $32 each and did it myself in 15 minutes. I have taken a picture of the light housing and written a procedure for the process. Being new I do not know how to post the word document but I will gladly forward the procedure to anyone interested as this is an over-priced repair for an expensive system.

Soupy
would be most greatful if you send the proceedure to me at len618@live.com
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