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Old 10-22-2006, 07:28 AM   #1 (permalink)
raphfrk@netscape.net
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Toyota Starlet window question

My driver's window was a little stiff and then the mechanism
eventually broken (I had to press down on the window while turning the
handle to open the window after that). This will result in a fail on
the car's NCT (National Car Test) which I have to take in a few weeks,
so I thought I would have a go at fixing it.

The car is a 1990 Toyota Starlet, so pretty much not worth spending
alot to get it fixed.

Anyway, I tried to have a look at the mechanism to see if I could fix
it. The problem was the the metal bar that is attached to the bottom
of the glass had become disconnected at one side.

I managed to fix it, but not as good as originally. The connection new
connection was glued to the window.

Anyway, then I opened the window fully and heard a click. I think the
window jumped out of its guide on the side nearest the hinge of the
door. It now won't close.

Anyway, now on to the questions:

I have managed to remove most of the cover to see the mechanism of the
window, but I can't remove the handle that opens the window. Is there
a trick to removing it ? This is the only piece that is preventing me
from removing the entire cover. Atm I have to rotate the cover to see
into the window mechanism.

If I have to get it fixed, do I need to replace the entire door, or is
there some way to replace a window without replacing the entire door?
It looks to me like the door is welded together after the window is put
in place.

Is there an easy way to "pop" the window back into the guide rail?

My plan is (was) to just keep using this car until it doesn't drive
anymore. However, if I can't fix the window, then it will fail the NCT
and it is illegal to drive.

 
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Old 10-22-2006, 07:40 AM   #2 (permalink)
Hachiroku
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Re: Toyota Starlet window question

On Sun, 22 Oct 2006 05:28:43 -0700, [email]raphfrk@netscape.net[/email] wrote:
[color=blue]
> My driver's window was a little stiff and then the mechanism
> eventually broken (I had to press down on the window while turning the
> handle to open the window after that). This will result in a fail on
> the car's NCT (National Car Test) which I have to take in a few weeks,
> so I thought I would have a go at fixing it.
>
> The car is a 1990 Toyota Starlet, so pretty much not worth spending
> alot to get it fixed.
>
> Anyway, I tried to have a look at the mechanism to see if I could fix
> it. The problem was the the metal bar that is attached to the bottom
> of the glass had become disconnected at one side.
>
> I managed to fix it, but not as good as originally. The connection new
> connection was glued to the window.
>
> Anyway, then I opened the window fully and heard a click. I think the
> window jumped out of its guide on the side nearest the hinge of the
> door. It now won't close.
>
> Anyway, now on to the questions:
>
> I have managed to remove most of the cover to see the mechanism of the
> window, but I can't remove the handle that opens the window. Is there
> a trick to removing it ? This is the only piece that is preventing me
> from removing the entire cover. Atm I have to rotate the cover to see
> into the window mechanism.[/color]

There is a tool you can buy for a few (...Dollars? I'm guessing you're in
NZ...or is that Kiwis? ;)

Or, take a shop rag, get it behind the widow handle and pull it back and
forth. CAREFUL!!! It may go flying this way!

Or, do what I do. Get a screwdriver (or a curved pick) push in on the door
trim, and you'll see the brass colored clip; slide the driver into the
loop and pull it off.


[color=blue]
>
> If I have to get it fixed, do I need to replace the entire door, or is
> there some way to replace a window without replacing the entire door? It
> looks to me like the door is welded together after the window is put in
> place.
>
> Is there an easy way to "pop" the window back into the guide rail?
>
> My plan is (was) to just keep using this car until it doesn't drive
> anymore. However, if I can't fix the window, then it will fail the NCT
> and it is illegal to drive.[/color]


Sounds like you have something else going on here. Look for rust, or a
missing bolt or something. Is the windows getting ****-eyed before it
jumps?

Grease the tracks also. This might help.

They'll fail the Fitness Test because a window won't go down?!?!?!

I though Massachusetts was tough!!!! WOW!!!!!


 
Old 10-22-2006, 08:10 AM   #3 (permalink)
raphfrk@netscape.net
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Re: Toyota Starlet window question

Hachiroku wrote:[color=blue][color=green]
> > I have managed to remove most of the cover to see the mechanism of the
> > window, but I can't remove the handle that opens the window. Is there
> > a trick to removing it ? This is the only piece that is preventing me
> > from removing the entire cover. Atm I have to rotate the cover to see
> > into the window mechanism.[/color]
>
> There is a tool you can buy for a few (...Dollars? I'm guessing you're in
> NZ...or is that Kiwis? ;)[/color]

Actually, Irish, so Euros.
[color=blue]
>
> Or, take a shop rag, get it behind the widow handle and pull it back and
> forth. CAREFUL!!! It may go flying this way!
>
> Or, do what I do. Get a screwdriver (or a curved pick) push in on the door
> trim, and you'll see the brass colored clip; slide the driver into the
> loop and pull it off.
>[/color]

I seem to vaguely remember doing something like that last time (when I
put in back on, or maybe I am remembering something else). However, I
can't seem to see the brass clip. I probably did to good a job putting
the clip on "securely" last time :).
[color=blue]
> Sounds like you have something else going on here. Look for rust, or a
> missing bolt or something. Is the windows getting ****-eyed before it
> jumps?
>[/color]

I think the problem is that my new connection isn't rigid enough. This
means that the window comes away from the rail on that side and then
the corner digs into the rail..

I am going to go see if I can bolt it.

I disconnected the new connection and was able to get the window to
close again. I think you are right, it didn't come out of the rail.
The problem was that the angle of the window was wrong. At least I can
close it again now.
[color=blue]
> Grease the tracks also. This might help.[/color]

Yeah going to spray more oil.
[color=blue]
> They'll fail the Fitness Test because a window won't go down?!?!?![/color]

The theory is that if your indicators were to fail, you need to be able
to open the window to do hand signals.

(It is mainly that they want any excuse to fail you, as you have to pay
again to do a re-test, even though they only check what failed on the
previous test).
[color=blue]
>
> I though Massachusetts was tough!!!! WOW!!!!![/color]

 
Old 10-22-2006, 10:50 AM   #4 (permalink)
raphfrk@netscape.net
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Re: Toyota Starlet window question

Anyway, think I have it working now, thanks for your help.

 
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