Here is the writeup on the BullBar install.
THis was a $180 BullBar of Ebay. The unit was for an 00-06 Tundra. Other parts were about $15. Email and I can provide the link as I'm not sure if I can post. You can do a seach for an 00-05 Tundra and see any many options.
1. Remove the tow hook from the driver side and the tow loop from both sides. Keep the bolts, as you will use the shorter ones to screw in the bracket.
2. You will need to buy 2 more bolts like the shorter ones from the tow loop removal. 12mm by 1.25thread by 1.5" long. THese will bolt the brackets tot he fram
3. Being the Tundra frame seems to be 2inches wider, you will need to extend the bracket holes supplied with the kit.
4. The kit that comes with the bar, is already predrilled but you will need to Measure out 1 inch out from the existing hole and drill out another hole. THe problem here is now the bracket does not rest completely on the tube on the bar. THis will be an issue when you tighten the bolt.
5. To fix this, we found a steel plate 12"longx4"wide 1/4"thick at Lowes for $10. We cut out 2-4"plates(square washers) This allowed a solid support on the tube. You will see that in the pics. Drill a hole in the center of each washer
6. Once you have that, you can mount the brackets to the frame and then install the bar with the 4" square washer between the tube and bracket end. THis give a solid contact on the Tube and the bracket
7. You will see some washers on one side between the bracket and frame, this was to level the bar and was used only one the driver side.
8. THe tubes do not touch the airdam, so there is no contact. You will be able to remove the skidplate to change the oil with no problems.
Email me if you want more pics or with questions as the 5 pics was all I could upload on my profile.
Hopes this helps. THe lights were Hellas from Pepboys.
Just read how to add URL for pics:
http://s592.photobucket.com/albums/t...view=slideshow