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Old 12-16-2006, 03:31 PM   #1
ncpaladin
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05-06 TPMS bypass DIY

Well folks, here's the TPMS bypass some of you have asked about. Hopefully this will help. Sorry if the images are not the best, I took them at full resolution, reduced and moved them from Canon Zoombrowser to My Documents ( where they are about 70K each), then uploaded them to Car Domain so they can be picked up here. I'm no computer expert, but here we go...







Undo bottom of glove box shock from glove box by pinching the post, pull in sides of glove box to get stops past the surrounding dash plastic, then lower glove box more and POP the glove box off its hinge points.






Remove the shock temporarily to get it out of your way.




This picture is of the harness change with the TPMS light in the always off possition.



Here I'm holding the wire that is the output of the TPMS computer, I have put a male crimp here. This wire puts out a ground of just a few ohms when it wants the light out.



Here is the ground lead I've put in, a simple fuse link with a loop connector for the ground lug, and a male connector for the TPMS light connection.



Here you see the female connector attatched to the light lead (About an inch out of the harness), plugged into the TPMS computer lead. This is the factory configuration for the light to function according to the TPMS output.



This is just a pull away shot to give you a better overall view of the area. The wiring is here configured for the light to be off.



This is a close up shot to show you the way the harness should look and the correct wire to cut into. Again, I've cut the wire about an inch out of the harness plug.



Here is the best place to ground the fuse link wire. In case your wondering, I've used a three amp fuse, you can probably get away with much less if you use a glass fuse holder. I've fused the connection for an added safety level. The light gets its power from the instrument cluster, if there were a problem with the light, how much current would go thru it before the cluster fuse blows? I don't care to find out. Better safe than sorry.



Zip tie the harness back in place when you're done, it makes it neater.



This is a picture of a crimping tool and the types of crimps you'll need for the job.

BIG NOTE: I WANT TO STRESS THAT THE TPMS LIGHT WILL BE DISABLED!!! THE TPMS COMPUTER MAY BE COMPLAINING ALL IT WANTS, BUT YOU'LL NOT KNOW ABOUT IT, UNLESS YOU RECONFIGURE THE LEADS TO THE FACTORY SET-UP. IF YOU DON'T PAY ATTENTION TO YOU'RE TIRE PRESSURE ON A REGULAR BASIS, DON'T DO THIS MOD! THE AUTHOR TAKES NO LIABILITY OR RESPONSIBILITY FOR ANY PROBLEMS OR SITUATIONS ARRISING FROM FOLLOWING WHAT I DID TO MY TRUCK.

I can say that I've had no trouble with my truck from doing this mod. When I change the configuration back to factory, it works just fine. The TPMS computer does not seem to communicate to the ECU or anything else for that matter. This mod is now several months in my truck without any issue. BUT I CHECK MY TIRE PRESSURE WITH A QUALITY GUAGE REGULARLY!!! Remember, Uncle Sam thinks you're an incompetent imbicile and he wants you to be safe from yourself more than anything else.

Good luck in all your endevours, Richard.

P.S. Sorry for any grammatical or spelling errors.

Last edited by lotust : 12-29-2008 at 05:57 PM.
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Old 12-16-2006, 06:30 PM   #2
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very nice. i got lost at a couple parts. but i'd prolly understand if i got under the dash and looked at everything.
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Old 12-16-2006, 08:53 PM   #3
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sweeeeeet.. Thanks Richard!!!!!!!!!!
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Old 12-16-2006, 11:23 PM   #4
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1 vote for sticky!

This should help out everyone that has, or wants to add, aftermarket rims to their rigs.
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Old 12-17-2006, 01:10 AM   #5
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great post! very thorough!
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Old 12-17-2006, 07:55 AM   #6
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I eventually do this mod one day. I guess when I'm over there under the glove compartment I'll pop the 4x4 harness out and do the 4LO on the go mod as well.
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Old 12-17-2006, 10:11 AM   #7
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Good work. I like a man that uses real crimpers. I've got several Klein crimpers like that.

This is now added to the DIY sticky.
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Old 12-17-2006, 12:21 PM   #8
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Quote:
Originally Posted by Pb
Good work. I like a man that uses real crimpers. I've got several Klein crimpers like that.

This is now added to the DIY sticky.
Thomas & Betts crimpers I believe, they are the only thing I use, for stripping as well as crimping.

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Old 12-17-2006, 01:40 PM   #9
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You're correct, the crimpers in the photo are Thomas & Betts, but I also have a set of Klein crimpers. Way back, when I was a professional car and home A/V installer, I bought these as I can't stand cheap tools. Snap On for everything else.
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Old 12-17-2006, 02:52 PM   #10
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Yeah, they are great for stripping, once you get the feel for them. I rarely use conventional wire strippers. I get a good discount on Klein stuff through a friend that works at an electronics warehouse. About 50% off retail.
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Old 12-18-2006, 05:43 PM   #11
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Wow - that's a huge addition to this forum. Nice work paladin. question though:



Is the connector in the background (by your index finger) where you grounded the TPMS wire out of the harness, and then the male connector you are holding is if you wanted to put it back to stock so that the TPMS light would function again?
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Old 12-23-2006, 08:32 PM   #12
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Yes.
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Old 12-24-2006, 12:14 AM   #13
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The low tech method

Hi, just thought I'd chime in with my solution (borrowed from an earlier TN message board contributor) to a constantly lit tpms light.

When I switched my wheels to Ivan Stewart 16x8s, the dealer confirmed what I already knew going in. The sensors would not fit the IS wheels. When I got the truck back, I had a solid TPMS light.

Thanks to a TN forum search, I saw that someone suggested using a handtruck (dolly) wheel from Home Depot to contain the sensors. I went to home depot and found a small 8" wheel for $20. I placed the 4 sensors into the tire and inflated it to 35 psi. The light went out right away. It's been about 2 weeks now and no light. I keep the tire in the rear storage compartment behind the back seat in the double cab.

The hardest part was getting the tire back onto the rim.
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Old 12-24-2006, 01:50 PM   #14
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Tpms = ? :0)
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Old 12-24-2006, 02:03 PM   #15
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Tire Pressure Monitoring System
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