So I while I was changing my winter wheels to summer, I noticed that the left rear emergency brake wasn't 'grabbing' the wheel with the parking brake pedal depressed, about 4 'clicks'. The right one was holding firmly. Both wheels spun free when the pedal release was pulled.
I stupidly decided to take both discs off and inspect the inner parking brake workings, inside the little drums cast into the rear disc brake rotors. Each took over an hour to get off, even with bolts into the 2 little threaded holes, which work really well to push the discs off the hubs.
The problem was rust around the inner circumference of the drum part of the rotors. I used a drum sanding accessory to remove the rust, which allowed the rotors to be removed and replaced easily, with the adjusters backed fully off.
However, after cleaning everything up, and verifying that the parts and shoes were all OK for re-use, and properly lubed at the right points, I had to spend hours on the previously working right side assembly to get the wheel to turn in a forward direction, because the thing kept locking up if you spun the wheel with any speed. The left one never did grab the wheel, so I actually accomplished nothing after 6 hours of frigging!
Then, on the road, I get this really loud clunk clunk clunk from the right wheel. I remembered the official Toyota procedure, which says to push the pedal down with X amount of force (measured in ft-lbs, how they don't say) and drive for about 1/4 mile with the E brake partially on to 'seat' the shoes. Lo and behold, after several sessions of this, the clunking disappeared . It returned a couple of times, so I repeated the drill until it didn't make any more noise.
I can only surmise that the left cable is somehow frozen and doesn't pull on the shoes enough to work. The right side seems to be OK, but the adjusters are both fully retracted....and they will stay that way until I get a chance to drop the exhaust (yeah, the heat shield covers the cables!) and try to free up the cables.
This E-brake set-up is the worse I've ever dealt with. I'm guessing the lack of use by a previous owner caused the problem, as the shoes have lots of lining, and nothing appears broken or out of place. Anyone have any hints as to how to lube those cables without removing the exhaust heat shileds?