So the problem with the castle nuts was using a regular open end wrench at a slight angle maybe?
^ You couldn't have described the feeling any better! That's exactly what happened, I was startled by the POP and ringing in my ears. Skip to 3:34 in the video to see it in action.tighten the 19mm bolt until you hear a LOUD POP which will create a noise ringing in your ears for 5 seconds-
The old ball joint felt very easy to move around (albeit not loose) by hand, while the new MOOG Problem Solver ball joint was extremely stiff.
It came with a grease nipple which I screwed in, but it seemed to have grease preinstalled already so I didn't add anymore.
Thanks for clarifying. I've got to go purchase a grease gun and some grease.The lube you see there is only assembly lube. So make sure you lube it ASAP. Add enough until it starts to squeeze out the relief port by the threaded end of the stud.
Grease every or every-other oil change sounds like a pain. Aftermarket LBJ's at the local parts store are about $20/per, and Toyota counter are about $65/per. For the extra $90 for the set, I'd rather spend that, then think about it again for the next 10-15yrs. A few decades ago, a parts counter person asked me... are you fixing to sell, or fixing to keep? I fix to keep, so I'd use the factory parts, for this specific application. Yet that's just me. ; )Thanks for sharing the experience, especially with that dust deflector there.
The old ball joint was a permanently lubed joint with a plastic socket. The advantage is they're maintenance free.
The new Moog (is this one made in the US or import?) has a metal seat and is considered heavy duty. The disadvantage is you HAVE TO LUBE it on install and every (or every-other) oil change depending on interval.
The lube you see there is only assembly lube. So make sure you lube it ASAP. Add enough until it starts to squeeze out the relief port by the threaded end of the stud.
Thanks for clarifying. I've got to go purchase a grease gun and some grease.
What kind of grease should I use? Bearing grease?
Thanks. I only learned about grease-able vs sealed OEM after I finished this job. I actually purchased the Moog ball joint last year but never got around to changing it.JohnGD is right, the greasable types of ball joints (or any such joints) do NOT come prefilled with grease! fill it up with a greasse gun asap or the bearing will fail very quickly. Also it requires maintenance (refilling) at least once a year or so, one of reasons why I opted out and went with sealed designs like OEM.
Thank you for your write up and video. I did this job with basic hand tools, torque wrench, floor Jack and Jack stands. Plus ball joint separator tool. The whole process of removing old ball joint and installing new ball joint took me 5 hours including pick up and clean up.DIY Video Lower Ball Joint Replacement
Thanks to the information in this thread, I changed my Solara's right ball joint today.
Here's a video on how I did it.
The right side ball joint was leaking since at least last year. The rubber was now flat compared to the other side.
Getting the 2 nuts and 1 bolt off the lower control arm was easy enough. The castle nut and cotter pin cost me the most time.
My cotter pin sheared off so I couldn't pull it through. I used a rotary tool to grind it flat so I could try and rotate the castle nut around it.
Unfortunately that castle nut was really stuck on there and wouldn't budge. The open end 19 mm wrench started stripping the nut.
So I removed the drive shaft in anticipation of getting more space to work with the castle nut. However if the hub has ABS, the ring hampers a box end wrench or a socket from even going on there. Bad design IMO.
I ended up using a rotary tool and an angle grinder and ground the hole castle nut and stud off flush with the steering knuckle.
Here's what's left of the castle nut:
I then used a ball joint separator to press down on the castle nut against the steering knuckle. Since I no longer had a castle nut, I just used a smaller nut as a spacer for the tool and it popped right off.
^ You couldn't have described the feeling any better! That's exactly what happened, I was startled by the POP and ringing in my ears. Skip to 3:34 in the video to see it in action.
Here's what the old ball joint looked like. I did try using a pickle fork and damaged the boot but it didn't work so I resorted to the ball joint separator.
The old ball joint felt very easy to move around (albeit not loose) by hand, while the new MOOG Problem Solver ball joint was extremely stiff.
It came with a grease nipple which I screwed in, but it seemed to have grease preinstalled already so I didn't add anymore.
Overall including taking pictures, videos, breaks and banging at that castle nut it took 5-6 hours to do the job. I could do it again in 2 hours, less if the castle nut/ cotter pin behaves.
Air tools definitely sped things up.