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Discussion Starter · #1 · (Edited)
I just installed a set of cold cathode computer lights in my trunk. They are much brighter than the tiny bulb that comes stock. I managed to put the light in, in a way that does not require me to tamper with the wiring in the car; no cutting or T-taps were neccessary.

This is the kit that I bought. I cut the computer connectors off already here.


I then proceded to cut the switch off, soldered on a 5x20mm fuse holder on to the positive lead, and covered up the connection with heatshrink. I used a 250V 1A fuse(does not need to be slow burn). When the tubes are lit, the draw is about 700ma. I don't know if it is higher on start up so I used a slow burn fuse originally. I did a setup with 1A fast blow and it work as well so that would be the better option.


This is the stock bulb holder for the trunk light. It is easily removed by squeezing the sides in and then disconnecting the wiring harness. I found that I could fit 1/8" quick disconnect terminals between the plastic side and the electrical contacts. The bulb normally fits in the middle. The arrows indicate where the terminals fit. This solution does not require cutting any wiring.

Thanks to lolitsalan for above photo

Terminals in the bulb holder.


Terminals crimped on to the leads and ready to install in the car.


Bulb holder reinstalled in the vehicle. Check polarity using a multimeter or look at the wiring harness to determine polarity of the socket. The black wire with white stripe is the ground wire.



Testing the light before putting everything in place.


I used 3M foam tape to mount the cathode tubes and the ballast. This light is on the driver side of the vehicle.


Ballast mounted in the trunk. All the wires are tucked under a piece of metal including the fuse holder.


Due to the that piece of metal where I tucked all the wires being on the passenger side of the trunk, I could not mount the tube the same way that I mounted the other tube.


Install finished, now wait until for the sun to go down to see the difference. I did not take any before photos so I am not going to post a comparison photo. But here is th result.



Now I just need some wire loom to make the wiring look nicer.

FAQ:
Q: Where did you get the 1/8" disconnects? I can't find them anywhere.
A: I bought the 1/8" disconnects from a hardware store that sold them in baggies of two. I don't know who they're made by and I can't get any more from that store because I now live 540 miles away. I was able to set someone up using 3/16" connectors so that will work also if that's all you can find.

Q: Can I use 1/4" disconnects instead of 1/8" disconnects?
A: I don't know. I haven't tried it. If you have a pair of side cuts, you can probably cut the 1/4" down to 1/8" but I haven't tried this.

Q: Where did you get the 5x20 mm GMA fuse holder?
A: I bought this from some random electronic parts store. It's a fairly common item. If you cannot find a GMA fuse holder, you can use a 1/4" x 1-1/4" AGC fuse holder instead. It does the exact same thing but it's slightly larger than the GMA fuse holders. I chose the GMA fuse holder primarily for compactness.

Littelfuse makes a fuse holder for 5x20mm fuse. Part number 150274.
Digikey has these for about US$3 each.

Radioshack may have them also.

Q: Do I need to use a fuse holder and fuse?
A: No, you don't need a fuse to make it work, but I highly recommend it. I used it to prevent potential fires and damage to the electrical system. The circuit is fused elsewhere in the car, but the fuse rating is much higher and will take longer to blow if it blows at all as a result of malfunction of the light. I'm not going to say that the 1A fuse I used will prevent all possible damage to the carsystem; but it should blow sooner than the higher rated fuse elsewhere on that circuit in case of malfunction.

Q: Where did you get a 12V fuse? Will a 250V fuse work?
A: I used a 250V fuse and it will work just fine. The voltage rating is the maximum voltage that the fuse can operate; not the voltage that the fuse needs to operate.

Q: Does the tape hold up when it gets hot?
A: The 3M tape I used has held up fine but other members' experiences have been mixed. My car has sat through one summer in the Mojave Desert and the tape has been fine. By summer, I mean 110F to 120F during the day and maybe 100F in the shade and dropping to about 90F around 10pm and 70F at dawn. I was never parked in the shade since trees don't grow well in the Mojave Desert. The inside of the car reached even higher temperatures given that I managed to get a 1st degree burn on my hand from the shift knob. As far as cold, the coldest weather in the Mojave that the car experienced was about 15F (yes, it snows in the desert from time to time). As of 3/21/2010 the original tape is still holding everything in place.
 

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Discussion Starter · #5 ·
Netforcer said:
looks good, can't believe the double sided tape sticks... I had to zip tie mine
I cleaned all surfaces with denatured alcohol before applying the tape. I don't know how long it'll last though. I guess in a few months when summer rolls around, I'll find out. The temperature will rise to about 120 during the day and drop to about 70 during the night.
 

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Discussion Starter · #20 ·
HELP!!!

I accidentally switched around the wires (connected red to black, black to red) and now the plug won't work! I tried putting the original bulb in the socket, but it won't light up anymore! Is there a fuse that I can replace?????? Did I just fuck my car wiring?!?!?
You probably blew a fuse somewhere. Check the fuses at the panel by your left knee when in the driver seat, or the fuses under the hood.
 

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Discussion Starter · #30 ·
what's a good place to get those cathodes, do I also need that blue converter thing?

Crimping those wires with terminals is a great idea.

So the POSITIVE RED is towards the front of the car?
SVC has them for about $6 each, but I don't remember the cost of shipping.

The ballast, that blue thing, comes with the cathode kit.

I don't remember polarity. You should use a DMM to figure that out. You could also see the wire colors behind the bulb holder. A wire that is white and black is ground on Toyotas usually.
 

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Discussion Starter · #33 ·
PS: Put at least a 1 amp fuse in the mod. [Protect your investments.]
I put put an 1A slow burn fuse in my install. You can see the fuse holder on the first page. When the lights are on, the kit draws about 700-800 mA but I didn't know if it drew more than that on start-up which is why I put a slow burn fuse.
 

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Discussion Starter · #35 ·
RadioShack should have the fuse holder and fuses (they are sold separately). You can get them at Fry's too for sure.

Make sure you get the correct size fuse. The GMA fuses (5mm x 20mm) look similar to the ATC fuses (1/4" x 1-1/4").

Either one will work, but the GMA fuse and holder is smaller physically.
 

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Discussion Starter · #43 ·
Why not use a SPDT switch instead? That way you can switch between bulb and cathode. The method I depicted in my DIY will not allow the use of a bulb because the terminals for the wires take up some of the space the bulb would normally occupy.
 

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Discussion Starter · #49 ·
I only used tape in my setup. The car has sat thru SoCal desert summers where the daytime temperature is 120 F or about 51 C. The inside of the car gets even hotter since I got a 1st degree burn on my hand once from the shifter. If that's not extreme enough, I can't help you. I'm not gonna stick a heat gun in my trunk.

The lowest temperature the car has seen with that tape is 15 F or -9 C.

I have since moved and have rather tame summers since 85 F or 29 C is considered hot here.

I used 12" kit with 2 tubes. There are 15" kits but it was already hard enough to find a place to fit the 12" tubes. I don't know if I would go bigger than 12".
 

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Discussion Starter · #64 · (Edited)
A diode only allows current to flow one way so it won't illuminate if reverse biased. You stick it on the positive lead with the cathode (usually indicated with a stripe) facing away from your input.

This has more to do with basic electronic knowledge than soldering. Soldering is just the method of assembling things.
 

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Discussion Starter · #66 ·
Thats technical talk to me =) But so as long what I have works, thats all it matters.

As stated, I'm not handy when it comes to electrical stuff. This is my first time doing such a thing due to the cost of things. If I messed up, it wouldnt be an expensive loss.
If you intend to do more electrical stuff, I highly advise you get a digital multimeter (DMM) and learn how to use it. You can probably get a used one off eBay for under $20 or from a store for under $50 new. No need for something fancy like Fluke. The auto-ranging ones are a bit more, but they are a more convenient and easier to use.
 

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Discussion Starter · #89 · (Edited)


What I did was insert the disconnect between the grey plastic and the brass looking thing. It seems to be quite a snug fit. Now what I would like to know is if I'm inserting it in the right spot. Please let me know!
That is exactly where I put the quick disconnect terminal. If you push the wire and the connector through the "cage" first before wedging between the plastic and metal, then close the cage, it should be fairly secure. I have had my terminals fall out - and I've driven countless dirt roads.

With your permission, I would like to put your photo on the front page for clarification. My photo, admittedly, is not that good.
 

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Discussion Starter · #90 ·
Also, wouldn't it be simpler to buy dummy bulbs from Oznium and then connecting it to the inverter?
http://www.oznium.com/dummy-bulbs One of them is wedge based and can probably be a lot faster...

Sorry I'm a complete noob.
Until you posted this, I did not know the existence of dummy bulbs. So what can I say...

Honestly, I don't think it would save that much labor though. To crimp two terminals takes less than 20 seconds.
 

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Discussion Starter · #92 ·
You may go ahead and use the picture. Glad to be of assistance. ^_^ (And while I'm here, let me know if you need anything else updated)

The dummy bulb is to not save labor, but in fact I would like a more safer install.
I think that socket is not keyed, so you'll still have to observe polarity either way.

By inserting the terminals between the plastic and the metal contact, there should not be any risk of shorting should the terminals come loose. Also the plastic cage helps to keep the wires separated and keep the terminals in place because it's a close fit.



I have had this setup in place for 2-1/2 years and it hasn't come loose yet.
 

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Discussion Starter · #100 · (Edited)
Good job. The electrical tape may not hold well for long though.

I used 3M Scotch mounting tape to hold everything in place. It's been fine for the past 2.5 years, but people have had different experiences with it so some use cable ties.

I got my lights SVC.com and I have not noticed any dimming. If it's cold outside (around or below freezing) then it will take a moment to warm up and reach full brightness, but I've not noticed diminished light output over time.
 

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Discussion Starter · #105 · (Edited)
I have no idea where I bought it from to be honest. It could have been Fry's, Parts Express, Digikey, Newark. It could have been Radio Shack, but where I was living when I made DIY, the closest Radio Shack was about 40 miles away. I'm leaning towards Parts Express though, because at the time I was buying a lot of small stuff from them for various projects.

When I buy parts from Digikey or Newark, I tend to buy a bunch of random stuff too because I know at some point I'm going to need some such as fuses or relays. Then I won't have to order one small thing and pay a bunch of shipping for it.

I generally don't buy very much from Radio Shack, unless I have to or I'm in a pinch, because often times their items are several times that of one of the other part supply houses, so I'm paying for convenience I guess, and sometimes their items just plain suck. I'm never buying a soldering iron from them again, that I'm certain of.
 
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