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2009 Highlander Limited 3.5, every factory option
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190 Posts
Discussion Starter · #1 ·
Hi, I have a diagram of the location which someone posted here but cannot locate it for the front diff/transaxle. Has anyone replaced it and have a point of reference? Is it accessed on top under hood or from underneath the engine?

thanks
Bob
 

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2009 Venza V6 AWD
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474 Posts
I doubt it can be accessed from above under the hood, as it is behind and under the engine. From underneath the vehicle, you could try going in from just above the passenger side axle. Probably have to do it by feel.

I did look for the transfer breather briefly in the past but gave up as it is rather cramped in that area. The other two breathers, for the rear diff and for the transmission, are easier to locate.
 

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2009 Highlander Limited 3.5, every factory option
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190 Posts
Discussion Starter · #4 ·
yep, that's it. I looked for at least 1/2 an hour and never laid eyes on it. How does it get changed if it's bad? Has anyone else done it?
 

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2009 Highlander Limited 3.5, every factory option
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190 Posts
Discussion Starter · #5 ·
well, someone has to be the village idiot! I do everything on all my vehicles including the engine swap on my HL. When I did that job, the transfer case/diff and output seal were basically bone dry/slight seepage at best. Not enough to tear into at that point. When I pulled the driveshaft with the engine on the ground, it leaked some diff fluid (I didn't bother draining first) so I knew it was low when I got everything back together.

The engine swap went almost perfectly but I noticed it was immediately leaking fluid from the output seal. No big deal, I probably damaged it with all the moving around and it was likely original anyway. I installed a new one and that immediately leaked as well. Damn, I must have done something wrong so I installed another one and this time drove the seal in a hair more so it would ride on different part of the driveshaft yoke. It immediately leaked and so I just lived with the leak for over year and have been topping it off it off at every oil change. There's gear oil everywhere, it's a mess, so I decided something had to give. I made an appt at my local Toyota dealership to see what they thought.

They sent me a video link with the Tech walking around the car, everything looks good but he says the transfer case is overfilled. Huh? He then points to the fill plug I was using which is the wrong one!! There are three plugs, the one up high in the center is only used to set the fill at the factory. That's the one I've been using all this time. They cleaned it up, got it to the correct level and it doesn't seem to leak a drop. They could have easily taken advantage of the issue and it only cost me $150.

Now I pieced together what happened. When I first got the car, I changed the front diff fluid and did it correctly. I don't even know if I noticed the upper plug. With the engine out, it's right in your face so I didn't give it a thought and just kept going back to it over and over. I can't be the ONLY one who's done this so I'm hoping this will help someone else at some point.

I still never got my eyes on the vent :)

Bob
 
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