Shooter, I like that build, pretty sweet, What quality issues have you had?
thank you. well, i've been involved with toyotas for about 12 years. i worked for toyota dealerships up until a year ago when i quit to open my own business, and i've seen, driven, and owned literally every bodystyle toyota truck along the way. when i'm not building hot rods, i'm messing with toyota trucks.
the quality issues are really sort of in general. everything seems to be built to a lesser standard now. the 2005+ tacomas are so much more plasticy and just feel cheaper than the previous bodstyle. everything from the way they ride and handle, to the way the wheel feels in your hand, it just feels more like a car, less like a toyota quality truck of the past. plastic is everywhere, and i don't care what anyone says, plastic is cheap-that's why they use it.
while the 4.0 and current gen tacoma powertrain as a whole is great compared to anything else in a similar class that's available today-it really falls short of the previous bodystyle's overall quality. toyota achieved perfection with the 3.4L v6 that they put in the 95-04 tacomas. super powerful, and bullet proof-completely bullet proof. they are a super low maintenance motor that are good for 300k+ miles. the 4.0L are more powerful, but also a more complicated design, chain driven, and somewhat (compared to the 3.4L) problematic.
i don't know, they're still good trucks-i just couldn't take all of the little quirks my 06 had compared to any of the 95-04 tacomas i had owned previously (which is a lot). everything from the driveline shudder to the weak clutch, to the squeaky plastic clutch pedal, to detached feeling of "fly by wire" gas pedal, etc. etc.
my dad's 98 tacoma spanked my very well equipped 06 in almost every department. he has something like 280k miles on it and drives the piss out of it, on and off road. it's never let him down or left him stranded. my 06 never did either, but at almost 50k miles on it, i trusted his truck more than i did my own.
i could go on forever, but it doesn't matter. as i said, the 05+ tacomas are still a good truck when compared to what else is out there, just when you compare them to the previous generation in terms of quality, they fall way short. (way) of course there are a million other considerations one must factor: size (the new trucks are much bigger/roomier), options, amenities, etc. to name a few. plus some just like the looks of the newer style.
for fun, here is a short list of the things i DID have go wrong on my 06 in 50k miles. there's more, this is just what i can think of right this moment:
axle seal passenger rear
tranny output shaft seal
transfer case seal (seep)
front diff outer seal driver side
rear main seal seep
timing cover seep(small)
cv boot clamps-both side inners
squeaky brake rotors when brakes applied in reverse (replaced with updated rotors)
abnormal driver seat wear (hole in 12k miles)
noisy shifter boot (yes, seriously very noisy)
occasional excessive cranking (chip key/transponder issue)
sloppy/clunky 6 speed tranny (don't worry that's normal)
and of course the "normal" engine tick.