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Auto Temp Control- Blend Door Control

33K views 21 replies 7 participants last post by  THEBROWNBEAR  
#1 · (Edited)
Auto Temp Control- Blend Door Control(Fixed!!!!)

Howdy Y'all-

I have posted on the Solara forum- but figured I'd get more visibility here. The LCD controlled Auto Temp was available on Gen 4 Camry's as well.

The jist of my problem appears to be lack of granularity on the blend door- meaning no movement or noise from the motor that controls the blend until my LCD says 82 degrees.

I bought 2000 Solara in March of 2010- with ZERO history on it. I'd noticed that as car warmed up my control of heat or mix was lacking. It seemed I had mix for first few minutes, but after 20 minutes into commute- either all cold or all hot. The same thing was noticed last summer and this summer with AC- no mixing at all.

My original thought was sensor- knowing there were two. One was above drivers right knee on lower dash panel- attached to a hose, and the oother is left side of top dash- solar load.

I found an LCD control panel for $30- and swapped with ZERO change. I bought the Thermister Control- the one above driver right knee and also noticed ZERO change.

While under there I played with temp knob and upped one degree at a time. There is a motor control for the Blend Door to the left of radio and heat panels- but behind the console panel. I could see and hear movement of that motor, BUT it only began to move when MY LCD said 82 degrees. It move a little, and then a little more for each degree till 85. When I moved it to HOT- there seemed to be a huge difference in amount of movement(a lot).

I would think there should be mixing beginning around 72 or 73 degrees???Is it possible that motor control is bad? Is it getting a signal from somewhere else besides the front panel?

Any pointers for getting behind console panel?

Does anyone have any idea of what I'm even talking about??:lol:

Thanks in advance-
Chris
 
#3 ·
I was able to get to the Blend Door on left side of heater box case. I got 2 of the 3 screws off for the motor, and the blend door operates very smooth by hand- from stop to stop.

It seems as though the motor itself just does not take any input or react to anything until 82 degrees F. the motor itself is a DENSO part # AX063700-7280. A Google search on it brings up only 1 hit...to an Ebay auction.

Do these motors go bad in sucha way mine appears? OR do I still need to do some digging to find where it gets its signal to move from? Unfortunately it does not appear it'll be easy to find another to "try" or shotgun... all Solara's and Camry's that I've seen in boneyards anywhere near here are all manual AC- not ATC.

Thx
Chris
 
#5 ·
Woody-

There are 3 sensors for the ATC- one is ambient temp sensor in front of radiator and down low- two is the in car sensor attached to lower valence dash panel(by drivers right knee), - and three is the solar load sensor on top left of dash.

The Ambient temp sensor is reading correct temp- so I know that one's working. The In-car unit was just replaced with a new Toyota part. The third one- I can't seem to get out from top of dash.

One thing I've just noticed(car is sitting in sun right now) is that now I have everything apart, I get no motor movement at all until the LCD say HOT- then it is "stop to stop", which means no blend at all until max reading- then its full hot.

I have moved the car out of sun- and covered the Solar Load sensor with something.

The Solar Load is roughly $40 from the TOY man.

I actually feel better about pulling the console pieces out and other stuff- this thing is getting a good cleaning out!!!


Chris
 
#6 ·
Update-

I was finally able to pull out the Solar Load sensor yesterday afternoon- I have a lead on another to try out.

However- this morning(out the door at 4:30AM), I just turned ignition on only and fan on low. I cranked the knob for Temp one degree at a time. I heard the motor for the Blend Door kick in at 70. Each degree after I heard the blend door motor move roughly the same amount of time, and once the Temp displayed 84 the motor no longer was heard.

Drove car 10 minutes- and was fully warmed up when I stopped for gas( I was getting heat with display at 75). With engine off- and ignition on, you can hear the blend door motor. However- the trigger threshold had now changed. I heard no motor movement until I got to 75 on LCD display- again- roughly the same amount of movement for each degree, but this time when I went from 85 to HOT- there was a much longer time interval of motor run.

Clearly something else is going on as the car has warmed up to temp. At this point I know its not the Blend Door Motor- as it functions fine when cold. The outside temp sensor is reading correctly, and the in car temp was just changed with new.

I am making a leap here with this next question- but what role might the ECT Switch(under the hood) play in all of this??

This is for a 2000 Solara SLE 1MZ with Auto Temp AC(LCD and buttons).

Thanks-
Chris
 
#7 · (Edited)
... Just looking at the wiring diagram for the 1999 'Auto A/C' ... if that corresponds to what you have.

The Air Mix Control Servo Motor unit has two internal diodes. There is a green wire with a red stripe (G/R) at terminal #2, and a Purple wire (P) at terminal #1.
According to the diagram, if you set the control to full 'warm', positive diode bias is from terminal #1 to terminal #2 ....

If you set the control to full 'cool', the positive diode bias is from terminal #2 to terminal #1.

So, you could remove the motor unit and use the resistance scale of a multimeter to check for internal defects in the diodes. It may be possible to use a diode checker function of the multimeter .... not absolutely sure how that would work out .... it ought to work, though.

One other possibility ... the blue wire on the motor unit leads to the A/C solar sensor, which is some sort of photo-electric element. I think it is located on the top dash ... on the driver side. You could check this component for clean/solid connection, or possibly for photo response of some sort.

Of course, there are the three resistor/sensor elements which you have already mentioned in your posts.

Frequently, you will find that when there is a malfunction, the problem is not necessarily a component failure, but rather the wiring that connects parts together ... sometimes bad wiring insulation, or possibly junction connectors of various types. So, keep an eye out for this problem.
I always spray everything with a plastic-safe electrical contact cleaner ... not the WD-brand though.
 
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#9 · (Edited)
Many Thanks on this!!!

As of this morning- I know the Blend Motor is functioning as I detect movement when fully cold and ignition on. I hear movement for each degree on the LCD. When I checked this morning- I had unplugged the Solar Sensor, and it was completely dark during commute. I wasn't sure what that would have done for me.

Since the Blue wire goes back to Solar Sensor- that must be it... I have not changed it, only unplugged. I may have one this afternoon!!!

I hear what you say on the actual wiring... the solar laod wiring is a real B**** to get at...you can't even get at it without pulling ductwork
Thank You-

... Just looking at the wiring diagram for the 1999 'Auto A/C' ... if that corresponds to what you have.

One other possibility ... the blue wire on the motor unit leads to the A/C solar sensor, which is some sort of photo-electric element. I think it is located on the top dash ... on the driver side. You could check this component for clean/solid connection, or possibly for photo response of some sort.

Of course, there are the three resistor/sensor elements which you have already mentioned in your posts.

Frequently, you will find that when there is a malfunction, the problem is not necessarily a component failure, but rather the wiring that connects parts together ... sometimes bad wiring insulation, or possibly junction connectors of various types. So, keep an eye out for this problem.
I always spray everything with a plastic-safe electrical contact cleaner ... not the WD-brand though.
 
#10 ·
I Bummed!!!

OK- I have changed the LCD Contorl Panel, and the three Temp Control Sensors- the one under ft bumper, the one by drivers right knee, and the one on theft of dash. I even tried the one to right of dash- but thats for lights.

I have no change in function of Blend Door and Motor. I can turn on ignition in AM, and hear the motor opening with each degree change on the temp knob. After one half hour(roughly) something takes over and the motor closes the blend door and blows all cold air until LCD says 85 or HOT.

If I try the same procedure when I am out of work-I will hear and see no motor movement until roughly 81 or 82 or 83 degrees. Keep in mind car has sat all day- so it has nothing to do with Water Temp(was thinking ECT switch)- it MUST be something to do with Ambient Temp... but WHERE and how?

What signal is telling the Blend Motor to close and go cold?

Thx
Chris
 
#11 ·
The A/C control description implies that the ECT switches ... there are two ....
might be connected to the problem ...
SW #1 has two terminals ...
SW #2 has one terminal ...

The test procedure is described on p. AC-92 and AC-93 of the factory service manual. Remove the ECT switches from the engine, and place in heated water while you measure the temp, and resistance.

I have not found the ECT switches in the A/C wiring diagrams, but the descriptive paragraphs at the end of the section implicate one or the other as a factor .... inputs to the A/C controller ... an output of which is the A/C mix servo-control motor ... which controls the temperature.

The A/C trouble shooting guide also that coolant volume might affect temperature control. Do you have sufficient coolant in the radiator?
 
#12 ·
Wow-

Thank you dc_98! Someone listed a site you could go to @ Toyota and download sections of the Manual for a daily $10 fee. I should probably check that out.

I just re-read you posting from the 1st- and you mentioned Bias in the terminals at full hot and full cold. The assumption I am making here is that the motor isfunctining fine, and its a SENSE issue.

When sitting overnight- Mix Servo Motor(Blend Door) starts to crank at 69 on the LCD Panel. My commute is roughly an hour- and its dark the entire way. Suddenly at roughly one half hour- the door closes and sends all cold air. The Blend Door motor will no longer respond with ANY movement until LCD says 82 or 83. This happens regardless of whether it is summer or winter.

After work(now)-car has sat for 10 hours in the sun. I'll turn on ignotion and check motor movment- nothing until 82 or 83.

If I remember correctly though- during the Winter it does not do this. I will have "proper" motor movement for the 1st half hour.

At one point I thought I was dealing with something heating up by coolant- and then it appeared it was more of an ambient type of thing.

I had thought of the ECT switch at one point as well- only because I've had a symptom for that. Even on hot days- my 2-3 upshift is delayed for at least the first 3 to 5 minutes. I am not getting any CE lights though.
My Temp guage is always dead center(after intial warm-up).

I had thought my coolant level was fine- I will re-check though.

Thank You
Chris
 
#13 · (Edited)
I think that I get the gist of what you are saying.

The information from the available wiring diagram and service manual is not very detailed regarding the automatic A/C system.

As I have stated previously, there seems to be a link between your problem description and the coolant/ECT switch..... Actually, there are two ECT switches on 1MZ engine.

It may prove to be beneficial to go to the TIS site and download the relevant wiring diagrams and service information available there.
It could be that the TIS manual or available information is different from the older version which is available to me.

... Nothing else to add at this time ... maybe something else will show up later.
 
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#16 ·
Tried a couple things tonight-

This morning again- unit functioned perfect in the nice chill air. I come out from work and ambient temp was 83 or 84- and blend door stayed completely close until LCD read 83.

I took my front sensor- its actually hanging from below bumper and put it in Ice water, than I took Freeze it Spray and got ambient temp to read 30 degrees. It was then that I had somewhat normal operation of the blend door. It began opening at 73 degrees.

I'm not sure if that means anything at this point- other than the fact I was able to force things to work by manipulating a sensor.

I may try getting the Blend Door motor out tomorrow- but to get at the third screw- its a Biiitch.

Chris
 
#17 ·
What's the status on this? My blend door motor stopped working completely. I removed that bottom right screw by using a 1/4" socket wrench, 3" extension, 1/4" socket, and a philips bit at the end. It was difficult to remove without removing the lower dash/console plastic. I took the motor assembly apart thinking maybe there was a stripped gear or something. Everything looked ok so I re-installed the assembly and it worked like a charm. For about 1 day. And now the motor/servo that controls which vents blow air is having issues. It stopped working, I tapped it with a screwdriver and it started working again. Maybe the motors are going out....I don't know.
 
#18 ·
Hi-

The status is NO change. Before I try replacing the Blend Door Servo- I want to get to the ETC switch near the thermostat. While I am not throwing any codes- that sensor has importance on many things, and is part of the diagnostics for what I'm looking at.

Turn your temp adjust to 85, then to HOT, and see if there is any difference. At least on HOT- I get max heat. If you get nothing on HOT- then I would suspect the Servo. Time to find a boneyard unit. Boneyard units are tough to find- as you'd need a Solara with ATC, or a Camry(2000-2001 XLE).

I had a look at an RX300, and a 2004 Solara with ATC, and the Motor/Servo looked similar- but I can't make any assumptions they'll work.

I have no problem getting the lower dash and console plastic off- hell thats quick now! Even with that off- there is one screw of the three(on the blend door) that almost looks like you'd need some sort of offset driver.

Ambient temps of 28 degrees this AM- BLASTING heat with little to no adjustment, then a mix, and finally luke warm(until it maxes once LCD reads HOT).
 
#20 ·
So I guess when the actuator servo is under a load, it stops which makes sense. I noticed that the blend door is really hard to move at the center of its throw and this was causing the servo to stop. So I took the blend door actuator assembly apart again and noticed some oxidation/residue on the terminals that power the motor. I thoroughly cleaned them and bent them so they are tighter against the motor. It works much better now, but one out of ten times it stops in the middle of its throw. So now I just have to find a way to lubricate that blend door so it moves freely or just live with it. As for the actuator that is controlled by the “Mode” button on my console, I took that one apart also, cleaned and bent the terminals and it works much better now. I don't have to tap it with a screwdriver to get it going... Sorry if I got off the topic of the original problem.
 
#21 ·
Fixed!!!

So I finally got off my DUFF and did something again. I was motivated by the fact that I found another Solara SLE with Auto temp Control at the boneyard, and I could have bought the Blend doormotor and controller for $15. It was a virgin interior too! Before i went this route though I wanted to change the ECT for EFI sensor- as it was a lot less hassle.

Bought the sensor from a TOY dealer for $35, and had a panic attack as it didn't match what I thought was the ECT sensor. the Sensor I was looking at was the one on the thermostat housing(1MZ), but after re-reading a bunch of threds here last weekend- quickly found the right one!!!

Did the swap last night- and this morning on cold start I noticed right away that my RPM's were no longer racing at 2000, but at 1500 and dropping gradually.

As for the heat- i set it to 77, and quickly got heat and had to turn down to 75. I could hear the Blend Door movements beginning at 63 and going all the way to 83. Got to work, after car wa running for an hour and fifteen, sat in parking lot and went through the same exercise of listening to blend door movements, and sure enough had movement from 63 right up to 83. I call this one FIXED!!!

When I pulled the old sensor-I could not believe what the old one looked like- I should have snapped a pic. Where the new one was a nice shiny finish- the old one(inside the motor) was an ugly dull, oxidized looking finish. My anti-freeze was RED, but have no clue as to how old it is. I've had car for two years now and put 52K on it(now at 182K), but got it with ZERO history.

Thanks to all who provded text, pictures, and moral supoort!!!

Chris
 
#22 ·
howdy y'all-

i have posted on the solara forum- but figured i'd get more visibility here. The lcd controlled auto temp was available on gen 4 camry's as well.

The jist of my problem appears to be lack of granularity on the blend door- meaning no movement or noise from the motor that controls the blend until my lcd says 82 degrees.

I bought 2000 solara in march of 2010- with zero history on it. I'd noticed that as car warmed up my control of heat or mix was lacking. It seemed i had mix for first few minutes, but after 20 minutes into commute- either all cold or all hot. The same thing was noticed last summer and this summer with ac- no mixing at all.

My original thought was sensor- knowing there were two. One was above drivers right knee on lower dash panel- attached to a hose, and the oother is left side of top dash- solar load.

I found an lcd control panel for $30- and swapped with zero change. I bought the thermister control- the one above driver right knee and also noticed zero change.

While under there i played with temp knob and upped one degree at a time. There is a motor control for the blend door to the left of radio and heat panels- but behind the console panel. I could see and hear movement of that motor, but it only began to move when my lcd said 82 degrees. It move a little, and then a little more for each degree till 85. When i moved it to hot- there seemed to be a huge difference in amount of movement(a lot).

I would think there should be mixing beginning around 72 or 73 degrees???is it possible that motor control is bad? Is it getting a signal from somewhere else besides the front panel?

Any pointers for getting behind console panel?

Does anyone have any idea of what i'm even talking about??:lol:

Thanks in advance-
chris
ok problem solved…………ac blowing hot air only!!!!!!!!! 1999 toyota solara 3.0 not sure how old this post is but for anyone out there its resolved. If the compressor clicks, check the ac pipes coming off the compressor and goin into the firewall and if cold good signs. Ac light not blinking it s always on. Car blowing hot air only. Check the servo motor ( under the steering wheel /right above the gas pedal. Remove the 3 screws that hold the bracket. Denso ax063700-7280. Toyota part number 87106-06060. This is only if the ac blows continuous hot air and not cols, compressor working and fan speed working. Email men2a92054@yahoo.com