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Running wire through the firewall

83K views 25 replies 13 participants last post by  Elmeroguero  
#1 ·
If you're wondering how to run wiring through the firewall, and have it look like it was installed by the factory, then you've come to the right thread.

There are two factory grommets that pass through the firewall. One on the passenger side and one on the driver's side. To access them, you need to remove the upper strut tower brace. This isn't as easy as it should be.
  • Remove the two windshield wipers. Note their current position (masking tape on the windshield helps) There is a clip at the pivot point that pops off and reveals a nut. Remove the nut and lift the wiper assembly off the spline.
  • Remove two plastic clips at the far left and right extents of the plastic cowl cover (it hides bolts for the strut tower brace).
  • Remove the two nuts on each strut tower that hold the brace on.
  • Lift the cowl cover and remove the smaller nuts that hold the strut tower brace down.
  • Remove the plastic wire clip that is connected to the strut tower brace.
  • Remove the strut tower brace from the car (taking care to not scratch the car or damage wiring).
Now you can see the two grommets.

Passenger Side:
295234


Driver Side:
295235


The passenger side is really easy to access from both sides. You need to remove the lower passenger dash cover then reach up to access the grommet from the inside. Removing the glove box may also help here. This is recommended if you don't want to hassle with what I will describe for the driver's side.

Some installers may choose to just cut the nipple off the driver’s side boot and use that as a power wire pass-thru. This requires slicing the boot on the inside to let the wiring pass through the grommet but outside the factory wiring. This is the fastest method but the dealer will easily see what you’ve done and may argue with warranty claims.

The wiring for the driver's side is hidden and routed through plastic channels. The following took me 2 hours to complete. If you want to follow the factory route like I did, you will next remove the battery from the car (ground terminal, positive terminal, then battery hold-down bolt/bracket). Now you have this view:

295236


And the factory wiring takes a route that goes low then comes back up as shown here:

190606L
295237


Removing the plastic cover (if you choose to follow the factory path the entire route) is a hassle. It would be easier with the battery tray removed but that is also a hassle. I left the tray in, removed the ground and disconnected the brake booster connector, then opened the plastic cover which allowed me to more easily access the factory wiring loom.

The wiring loom is electrical taped to the rubber boot. Running through the boot requires you remove the tape, carefully. Do not damage or cut factory wiring doing this. You have to remove the tape on both sides. The inside is another hassle because it is behind the parking brake. I removed the parking brake which is also a hassle because of where the bolts are, just a PITA, and there are three of them. Once the parking brake assembly is unbolted, you can swing it out of the way like so:

193932
295238


And now you can see the inside grommet:

193921
295239


Once you have the tape removed from both sides you can feed your power wire through the grommet. I recommend some Vaseline on the power wire so it slides through with less friction. When you’ve gotten to this point, the worst is over. This is what it will look like before you start recovering wiring:

200715
295240


200827
295241


Now you can take electrical tape (I prefer 3M Super 33+ or Super 88) and recover the wiring bundle and rubber boot on each side. I also use black split loom to over wiring so it looks factory. The inside will look like nothing happened when you are done:

205405
295242


I need a second post to finish the images.
 

Attachments

#2 ·
The engine bay will require a bit more work to reassemble, and as add loom, and start to route with factory you will see these stages:

202156
295244


202332
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And I think the pocket in the front of the battery will be perfect for a fuse holder

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The wiring inside can take whatever route you choose, down the sides or center. In my case, the amplifier will be under the driver’s seat and the wiring will follow factory routes and use the factory cutouts. This image is the test fitment phase. At this point, I haven't finalized the input and speaker wiring (routed and shown as white with loom):

154451
295248
 
#6 · (Edited)
Thanks! The new VXi models are crazy efficient. Running only this one amp will be well within the capabilities of the stock 100A alternator (i've ran it on my stock Accord alternator previously, which is also more complicated to replace due to LIN BUS communication for regulation behavior). My wife's listening habits won't put much of a strain on the electrical system, likely similar to the needs of the premium JBL system with (2) 30A feeds.
I run AGM exclusively whenever I replace the battery. I prefer Odyssey batteries and really liked using the DieHard Platinum re-badge for the warranty and price.
 
#7 · (Edited)
Once you're through the firewall, you need to connect to the battery terminal. Typically, installers will trim portions of the factory terminal cover to make room for the new wire. Sometimes an entirely new battery terminal is added and factory wires are re-terminated. If you want to retain the stock appearance, you can make your own terminal with 1/2" copper tubing.
295843


You measure, bend, then heat shrink
295844


Next, line up the piece and drill out for the terminal bolt and trim the corners based on the desired angle
295845


The fuse holder can go below, near the battery tie down bracket. There is an extra tapped M8 hole there for securing the tie-down - this is used for a larger battery so you may want to ensure this isn't prevented from being used later. This work is easily done with the air filter cover removed.
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The end result looks fairly stock
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295848
 
#20 ·
Great write up. When I installed my system, I also wanted it to look stock and be completely reversible to stock condition as my car is leased. I finally passed through the firewall on the passenger side, between the boot and the hole edge. I protected the wire with a thick sleeve at the passing point as it comes in contact with the metal edge. I didn't wanted to poke the rubber boot as it has to be intact. It was waaay easier to do it like this. My AMP, LOC, DSP, CAP and SUB are all in the trunk.
 
#21 ·
Agreed. Disassembly of the entire factory feed to prevent poking holes was a several-hour hassle and the passenger side is easier if you're going to the trunk anyway.

Since i stayed on the drivers side for under the seat, i own the car, and i wanted a challenge to look very factory, i took the long road less travelled.

Sent from my SM-G950U using Tapatalk
 
#23 ·
Great info based upon a "permanent" power wiring installation.
If the goal is for temporary / occasional power connection (trailer lighting)
up to 15 Ampere intermittent (on/off) use;
IMHO, it is far simpler to connect a 12ga copper flexible cord (an old AC line cord @ 14 ga x 2 wires will do nicely)
and plug it into the power outlet (PO) #1 at the front console. My 2019 Camry PO is equipped by Toyota with a 15A fuse by the factory.
FYI - I have my BSEE degree (1981 Lehigh University). This is basic dc circuit stuff, taking into consideration
the temperature rise (thermal dissipation) safety factor.
Thanks!
 
#26 ·
If you're wondering how to run wiring through the firewall, and have it look like it was installed by the factory, then you've come to the right thread.

There are two factory grommets that pass through the firewall. One on the passenger side and one on the driver's side. To access them, you need to remove the upper strut tower brace. This isn't as easy as it should be.
  • Remove the two windshield wipers. Note their current position (masking tape on the windshield helps) There is a clip at the pivot point that pops off and reveals a nut. Remove the nut and lift the wiper assembly off the spline.
  • Remove two plastic clips at the far left and right extents of the plastic cowl cover (it hides bolts for the strut tower brace).
  • Remove the two nuts on each strut tower that hold the brace on.
  • Lift the cowl cover and remove the smaller nuts that hold the strut tower brace down.
  • Remove the plastic wire clip that is connected to the strut tower brace.
  • Remove the strut tower brace from the car (taking care to not scratch the car or damage wiring).
Now you can see the two grommets.

Passenger Side:
View attachment 295234

Driver Side:
View attachment 295235

The passenger side is really easy to access from both sides. You need to remove the lower passenger dash cover then reach up to access the grommet from the inside. Removing the glove box may also help here. This is recommended if you don't want to hassle with what I will describe for the driver's side.

Some installers may choose to just cut the nipple off the driver’s side boot and use that as a power wire pass-thru. This requires slicing the boot on the inside to let the wiring pass through the grommet but outside the factory wiring. This is the fastest method but the dealer will easily see what you’ve done and may argue with warranty claims.

The wiring for the driver's side is hidden and routed through plastic channels. The following took me 2 hours to complete. If you want to follow the factory route like I did, you will next remove the battery from the car (ground terminal, positive terminal, then battery hold-down bolt/bracket). Now you have this view:

View attachment 295236

And the factory wiring takes a route that goes low then comes back up as shown here:

190606L
View attachment 295237

Removing the plastic cover (if you choose to follow the factory path the entire route) is a hassle. It would be easier with the battery tray removed but that is also a hassle. I left the tray in, removed the ground and disconnected the brake booster connector, then opened the plastic cover which allowed me to more easily access the factory wiring loom.

The wiring loom is electrical taped to the rubber boot. Running through the boot requires you remove the tape, carefully. Do not damage or cut factory wiring doing this. You have to remove the tape on both sides. The inside is another hassle because it is behind the parking brake. I removed the parking brake which is also a hassle because of where the bolts are, just a PITA, and there are three of them. Once the parking brake assembly is unbolted, you can swing it out of the way like so:

193932
View attachment 295238

And now you can see the inside grommet:

193921
View attachment 295239

Once you have the tape removed from both sides you can feed your power wire through the grommet. I recommend some Vaseline on the power wire so it slides through with less friction. When you’ve gotten to this point, the worst is over. This is what it will look like before you start recovering wiring:

200715
View attachment 295240

200827
View attachment 295241

Now you can take electrical tape (I prefer 3M Super 33+ or Super 88) and recover the wiring bundle and rubber boot on each side. I also use black split loom to over wiring so it looks factory. The inside will look like nothing happened when you are done:

205405
View attachment 295242

I need a second post to finish the images.
Here to validate that the passenger side is indeed easier. The grommet on my 2019 hybrid has two reserve ports. Snip the tip off one and you’ll see it’s hollow and perfect for most accessory wires. Mine was a dash cam. No disassembly, but nimble fingers and patience required. I pulled the grommet out from the glove box side, made the snip, snaked the wire, then pulled it back in place from the engine compartment using the same rubber nipples. Easy to tape/seal the port and you’ve done it without disturbing the main wire harness or violating the integrity of the grommet perimeter. It will look factory.
Image