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15 minute remote differential breather mod...

24K views 16 replies 7 participants last post by  MadVet71  
#1 ·
This is a modification of all the other remote breathers that other owners have done. I didn't want to drill into my fuel fillup area and read where some have installed it behind the left taillight. Not sure how much rattling it will do back there so I might have to put some leftover 1/2" pipe foam around the hose to minimize the rattle. :D

Parts:
7' of 3/8" fuel hose (rubber) $10?
Differential nipple barb 90404-51319 (Dealer only) ~ $5.35
Zipties
Original breather from differential (clean thoroughly to make sure it's working right)

Tools:
14mm wrench
12mm wrench
10mm nut driver (ratchet/socket)

Using the 14mm wrench, remove the original breather from the rear differential/axle. Clean thoroughly and ensure it works.
Using the 12mm wrench, install the barb in the differential/axle where you removed the original breather.
Using the 10mm nut driver, remove the left rear taillight.
Feed the hose through the taillight opening and to the rear differential. Install the original breather on the top end of the hose and ziptie in place.
Install another ziptie approximately 6" below the breather. This will be used to hold the breather behind the taillight.
Feed the tail of the ziptie into the top hole of the taillight guide socket. Push the taillight into the sockets and reinstall the 10mm bolts.
Ziptie the hose along the wiring harness. Don't overtighten!!
Install the bottom end of the hose to the differential barb. Ziptie in place.
Trim ziptie ends.
Yer done! :D

Piccies... ;)






 
#3 ·
So there's less likely of a chance that dirt and debris will git clogged up in the breather and you can easily access it to check/clean it. With it along the fuel hose, you'll have to undo the tie in order to check/clean it and it will be exposed to the dirt that's flying up under there. ;)
 
#5 ·
The benefit is that you don't have to worry about water being sucked into the differential or if yer stock breather valve sticks...you don't blow gear oil out yer axle seals...thus ruining the rear brake shoes and yer day. ;)

Believe it or not...the front differential already has a factory breather mod! ;)
 
#7 ·
Hmmm...I was under the impression that the front differential already had the breather up on the firewall. I guess it doesn't. :(

So you'll have to do one fer the front differential as well. Maybe it was the Hilux/Pickup/4Runner vehicles that had the front breather already set on the firewall from the factory. ;)
 
#8 ·
BZP,

I got around to doing this on my truck. I followed the same recipe, except that I also did the front diff. This one is a little tricky, because there is only about 3/4" of space between the breather and the bottom of the oil pan. I shortened the breather hose connector to about 1/2" long and made it bend about 30 degrees. I did this by slicing out the middle section of tubing and TIG welding the two ends back together. Now it _just barely_ fits up there without kinking the hose.

I think the "right" way to do this would be to find a male-to-female 90 degree connector, so that you could screw it into the diff and then attach the hose barb from the side. Unfortunately, the thread isn't NPT. It looks to be BSP (like the oil sender) but I didn't check it with a thread gauge.

Here are some pics:

Image


Image


Anyone know of a source for BSP fittings?


Arclight
 
#10 ·
I used push-to-fit fittings and airline to replicate a “poor man’s” version of the ARB differential breather kit. I sourced all the fittings and airline on Amazon.

This is the 8mm air tubing I used:
uxcell Pneumatic Air Tubing, 8mm OD x 5mm ID 15m(49.2ft) PU Polyurethane Air Compressor Tubing Hose Pipe Blue

I used this 90-degree fitting for the front differential and it fit without modification:
Metalwork Plastic & Nickel Plated Brass Push to Connect L Shaped 90 Degree Elbow Male Fitting, 8mm OD x 1/8" NPT Male (Pack of 2)
I also used one of these 90-degree fittings for my transfer case.

I used a straight fitting for the rear differential. I bought a 10 pack on Amazon for ten bucks or so. They were 8mm Tube x 1/8BSP thread, but I can’t seem to find them on Amazon anymore.

I ran the rear diff vent up and into the fuel filler area. I ran all the other vents up to the firewall. I topped all the relocated vents with one of these little fuel filters that I also got on Amazon.
shiosheng 6pcs 125-527 Fuel Filter 13120507320 13120519830 for Echo String Trimmer/Edger/Backpack Blower
 
#11 ·
What a contributor! Looks like the 90-degree fittings you bought are no longer listed, but I think these 90 Degree Push to Connect Fittings Air Fittings, PL 8MM Tubing Od x 1/8" Npt (or number of other options on Amazon) should work, so I am placing an order now! It is worth a $7 attempt at least ;)

Once they come in, I'll check my local hardware store to see if they have sell some tubing by the foot that'll work for the transfer case and front and rear diffs.

Thank you so much! I am sure someone else will find this useful in the future as well!
 
#15 ·
I just went through my photos and I definitely installed the fitting when the differential was removed and the front cover was off.

Here is a photo with the fitting installed immediately after the differential was finally reinstalled…
Image

(In this photo I had the vent temporarily plugged with a short piece of tubing that I occluded with hot glue, but I replaced this temporary plug with tubing and a filter in the engine compartment before I ever drove it.)
 
#16 ·
That makes waaaayyy more sense! I think I might just be able to get the breather off of the front diff with a shorty 14 wrench and get the 90deg fitting in with a shortly 12.

I may pull the boot off the transfer case selector in the cab to see the case breather better, and if there is a nut on it. Seems more likely that it is pressed as JT mentioned and a breather mod isn't feasible without pulling the whole drivetrain.

I'll update here if I make any progress or findings.
 
#17 ·
Old thread I know but still relevant and super easy. I have Dana 44 up front and it had somewhat of a breather mod already.....hose ran up into the engine bay. Ordered/picked up the items BZP called out added a dorman breather to the hose for the front axle and did then rear toy axle as BZP suggested. Probably 15 mins total.