I could use some help with the below issue:
Current problem:
The car is hard to start, but usually starts after a few tries. After about 30 seconds, the car stalls. After the first start, it is more difficult to start. This failure mode is repeatable. If you hit the gas pedal quickly, the car will also stall. If you hit the gas pedal slowly, it may continue to run, but rough. If you put in drive, the car stalls. During the short time it runs, the idle seems to be steady, maybe a little high. When it runs it seems off (not smooth). There are no OBII codes currently set.
Background information that may be helpful:
Back in January, I was getting a P0446 code (cleared, but will come back). This is an evap code. There is a TSB out for this code for my car that says to replace the charcoal canister.
On April 4th, I was driving on the highway when the car died. I had to get the car towed home. I thought it odd that one bad cylinder would make the car undrivable. I checked the code, and it was a P1310. This indicated that # 3 cylinder had a bad coil. So, I replaced all six coils with new Denso coils (the old coils had cracks). I also replaced all six spark plugs with new Denso plugs. This got rid of the P1310 code, but I still have the above stalling problem.
Parts I replaced to try to fix the problem:
-Fuel pump (Denso)
-Coolant temperature sensor (Beck/Arnley)
-MAF sensor (Denso)
-Spark plugs and coils (Denso)
-Air filter (Bosch)
-Cam position sensor (Holstein)
-Crank position sensor (Holstein)
-Bank2 Air/fuel ratio sensor (Denso)
-Idle air control valve (IACV) (Standard Motors)
-All 6 fuel injectors (remanufactured Denso)
-PCM (Flagship One)
-Charcoal canister (Toyota OEM)
None of the above improved/fixed the current start/stalling issue
Other:
-I should note that the car does not run long enough to get good live data. It does sometimes make it to closed loop, but soon goes back to open loop. I did see negative fuel trims at one point. Not sure if that was consistent or meaningful. I have a cheap $30 scan tool, so I can't do much.
-The throttle position sensor was checked with a scanner and appears to work properly.
-Fuel pressure is 50 psi (spec) at the rail. Stays at 50 psi when the car stalls. It is not the fuel filter.
-The timing belt was changed a year ago. It has run good for a year. I know from experience that if the belt slips a tooth, the car will still run, albeit rough. My mechanic checked the timing belt and said it was good.
-All fluids have been serviced in the past year or two.
-I removed the VVT oil control valves. They are original and seem to be ok. I cleaned them and reinstalled.
-I cleaned the throttle body in place. The throttle body half that connects to the IACV was removed and cleaned when I replaced the IACV. I am in the process of replacing the IACV again, as the first replacement was bad. The resistance across the terminals was in the 25,000 ohms range and when bench tested the valve did not move. I can’t find the ohm spec anywhere, but for other similar cars, the ohm spec is around 25 ohms. If anyone knows the ohm spec, please advise.
-Does not have an EGR valve
-Cylinder compression was checked and looked fine (range of 200 -220 psi). Spec is 218 psi.
-Battery, alternator, and radiator were replaced about a year ago and appear to be good.
-I checked for vacuum leaks using a smoke machine. I did not find any leaks.
-I checked for coolant leak/loss. I could not find any.
-I checked the exhaust system/catalytic converters for blockages. I removed the front bank 2 A/F sensor and measured back pressure. It was very low. This checked the entire exhaust system, except for the cat on the rear manifold. My mechanic said he disconnected the exhaust and confirmed that that cat converter was not blocked. My car has 3 cat converters. One off of each manifold and then one in common on the main line.
-Oil level is good and clean. Does not appear to have any contamination.
-The gasoline is believed to be good. When I changed the fuel pump, I took several ounces, and put it in my empty lawnmower tank. The lawnmower ran fine. I ran the mower until empty.
-MAF sensor increases with throttle position and seems to be working. If you unplug the MAF sensor, the car will crank, but not start. From what I understand, it should start when unplugged. Could be that the underlying problem keeps it from working that way. May be relevant.
Current problem:
The car is hard to start, but usually starts after a few tries. After about 30 seconds, the car stalls. After the first start, it is more difficult to start. This failure mode is repeatable. If you hit the gas pedal quickly, the car will also stall. If you hit the gas pedal slowly, it may continue to run, but rough. If you put in drive, the car stalls. During the short time it runs, the idle seems to be steady, maybe a little high. When it runs it seems off (not smooth). There are no OBII codes currently set.
Background information that may be helpful:
Back in January, I was getting a P0446 code (cleared, but will come back). This is an evap code. There is a TSB out for this code for my car that says to replace the charcoal canister.
On April 4th, I was driving on the highway when the car died. I had to get the car towed home. I thought it odd that one bad cylinder would make the car undrivable. I checked the code, and it was a P1310. This indicated that # 3 cylinder had a bad coil. So, I replaced all six coils with new Denso coils (the old coils had cracks). I also replaced all six spark plugs with new Denso plugs. This got rid of the P1310 code, but I still have the above stalling problem.
Parts I replaced to try to fix the problem:
-Fuel pump (Denso)
-Coolant temperature sensor (Beck/Arnley)
-MAF sensor (Denso)
-Spark plugs and coils (Denso)
-Air filter (Bosch)
-Cam position sensor (Holstein)
-Crank position sensor (Holstein)
-Bank2 Air/fuel ratio sensor (Denso)
-Idle air control valve (IACV) (Standard Motors)
-All 6 fuel injectors (remanufactured Denso)
-PCM (Flagship One)
-Charcoal canister (Toyota OEM)
None of the above improved/fixed the current start/stalling issue
Other:
-I should note that the car does not run long enough to get good live data. It does sometimes make it to closed loop, but soon goes back to open loop. I did see negative fuel trims at one point. Not sure if that was consistent or meaningful. I have a cheap $30 scan tool, so I can't do much.
-The throttle position sensor was checked with a scanner and appears to work properly.
-Fuel pressure is 50 psi (spec) at the rail. Stays at 50 psi when the car stalls. It is not the fuel filter.
-The timing belt was changed a year ago. It has run good for a year. I know from experience that if the belt slips a tooth, the car will still run, albeit rough. My mechanic checked the timing belt and said it was good.
-All fluids have been serviced in the past year or two.
-I removed the VVT oil control valves. They are original and seem to be ok. I cleaned them and reinstalled.
-I cleaned the throttle body in place. The throttle body half that connects to the IACV was removed and cleaned when I replaced the IACV. I am in the process of replacing the IACV again, as the first replacement was bad. The resistance across the terminals was in the 25,000 ohms range and when bench tested the valve did not move. I can’t find the ohm spec anywhere, but for other similar cars, the ohm spec is around 25 ohms. If anyone knows the ohm spec, please advise.
-Does not have an EGR valve
-Cylinder compression was checked and looked fine (range of 200 -220 psi). Spec is 218 psi.
-Battery, alternator, and radiator were replaced about a year ago and appear to be good.
-I checked for vacuum leaks using a smoke machine. I did not find any leaks.
-I checked for coolant leak/loss. I could not find any.
-I checked the exhaust system/catalytic converters for blockages. I removed the front bank 2 A/F sensor and measured back pressure. It was very low. This checked the entire exhaust system, except for the cat on the rear manifold. My mechanic said he disconnected the exhaust and confirmed that that cat converter was not blocked. My car has 3 cat converters. One off of each manifold and then one in common on the main line.
-Oil level is good and clean. Does not appear to have any contamination.
-The gasoline is believed to be good. When I changed the fuel pump, I took several ounces, and put it in my empty lawnmower tank. The lawnmower ran fine. I ran the mower until empty.
-MAF sensor increases with throttle position and seems to be working. If you unplug the MAF sensor, the car will crank, but not start. From what I understand, it should start when unplugged. Could be that the underlying problem keeps it from working that way. May be relevant.