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2004 Highlander FWD power steering leak

4.2K views 6 replies 4 participants last post by  TheLowlander  
#1 ·
So I have a leak coming from the boot on the passenger side. From looking at diagrams I would assume this leak is from the seal for the inner tie rod on that side.

Assuming it is from the inner tie rod, is this a replaceable part with a new seal while the rack is still on the car?

Thanks.
 
#2 · (Edited)
ult:
Nope. And it's probably not replaceable period. I hear tell that rebuilding a steering rack is a hit or miss proposition at best. Lowlander posted some nice tidbits, He replaced his rack. YIKES!

Good luck just the same. Let us know how it turns out with a follow-up.
All the best, Haya....

Edit: Be4sure it is in fact a seal leak. The power steering lines usually fail first and can drip down onto the rack. Check those lines closely.....
 
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#5 ·
Me and Ralph Spoilsport replaced our racks, one helluva job but it solved the problem. I had leaks from both of the inner tie rod boots, and all of the seals - then a transfer line failed. I’m assuming your rack isn’t as bad, so a flush may buy you some valuable time. For me, it was too late and a year later I had to redo the rack. After that, my pump stopping whining and my power steering was returned.

I got the rack from a low-mileage 2003 4-cyl model with the towing package at the junkyard. Out of all of the cars, I would try to find a 2007 4-cyl tow package model as these models got the optional power steering cooler. This cooler will help give the steering rack an easier life. I installed it onto my V6 using 3 feet of transmission hose and it has been working great - I highly recommend getting one if you can. My reservoir is not as hot (evident by the marker) as much after a drive.
 
#6 ·
Me and Ralph Spoilsport replaced our racks, one helluva job but it solved the problem. I had leaks from both of the inner tie rod boots, and all of the seals - then a transfer line failed. I’m assuming your rack isn’t as bad, so a flush may buy you some valuable time. For me, it was too late and a year later I had to redo the rack. After that, my pump stopping whining and my power steering was returned.

I got the rack from a low-mileage 2003 4-cyl model with the towing package at the junkyard. Out of all of the cars, I would try to find a 2007 4-cyl tow package model as these models got the optional power steering cooler. This cooler will help give the steering rack an easier life. I installed it onto my V6 using 3 feet of transmission hose and it has been working great - I highly recommend getting one if you can. My reservoir is not as hot (evident by the marker) as much after a drive.
What is the consensus on rebuilt racks? Rock Auto has some for $300 with at least a 3/36 warranty.
 
#7 · (Edited)
If I didn't get my junkyard rack and cooler for so cheap (53 dollars Canadian) I would likely get a Cardone rack from Rockauto. People seem to have the best luck with those as far as I can tell, and Ralph ended up with one of them as well. Unfortunately, he received a defective one that may have been damaged in shipping, but thankfully he spotted the torn boots and Rockauto did a fantastic job at quickly getting him a refund - free of charge incl shipping. The new rack is in his car and is working great so far. As for my junkyard rack. It is holding up wonderfully 9 months later with not a single leak anywhere.

This is also a great chance to upgrade to the 2nd gen 2008-2019 Highlander / 2010-2015 RX350 26mm front sway bar for some flatter cornering up front, with the benefit of no extra understeer (on my AWD). I did this 9 months ago during my rack replacement and I couldn't have been happier - wish I did it sooner. There's one on eBay right now for 30 dollars which is a fantastic deal. May be worth considering if you go with a new rack, because it needs to come out anyway. If you want to go down this path, you will need 2013-2018 Lexus ES end links from Rockauto as well.