Get ready for a long wall of text. I have a 2013 corolla L with manual transmission and 1.8 L engine. It has 99,000 miles.Ive had it for 5 years and 50,000 miles. It has been babied and has had all of its maintenance except transmission flush at 100,000 miles. the only modifications are cruise control addition right after I got it. a few months ago, it died going about 75mph. no warning, no sputtering, just turned off. the battery remained charged, and the radio continued playing. no Check engine lights. I tried restarting it, no luck. It cranks but will not start. I checked engine fuses with no blown fuses. had 1/2 tank of fuel. it was eventually towed back home . I suspected fuel pump and picked up a cheap one to see if I could make it work. installed and no change.
I began troubleshooting. Im 99% certain it has fuel, fuel pressure is 55 Psi and there is fuel in the cylinders after trying to start it. it has spark on all cylinders. compression test showed 145 in all cylinders. no security lights. nothing that indicates a problem. I tried crankshaft position sensor replacement, camshaft position sensors, checked throttle position to make sure it was not throttle. It seems like it should just start. spark plugs were replaced. battery is less than a year old.
after pushing it into the garage, I rechecked every fuse. No blown fuses. I checked every relay and all seem to open appropriately. When hooked up code scanner and the live data seems accurate. Temp sensors read 40 degrees ( same as garage). it registers throttle position, clutch depression, fuel injector it responds when there are changes. no immobiliser codes. no check engine codes.It recognizes the check key as the master key as well. I drained the fuel tank in case of bad gas and flushed the lines. checked for bad ground. I put a camera under the valve cover and don't see obvious damage to rockers and dont see any damage to the timing chain or cam gears.I cleaned and checked the vvt selenoids and they seem ok. I have no idea what else it could be. I would normally take it to the dealer, but I live 150 miles from the nearest dealer and it would cost a fortune to tow it. I'm a motorcycle mechanic and know my way around a wrench, but this has me stumped.
Anyone have any suggestions? Is it time to get a new ECM ?
UPDATE:
I finally found the problem. I did a cylinder leak down test on the cylinder with the worst compression. It had a little leakage about 15 percent from cylinder out the dipstick tube which is fairly normal. The valves sounded completely sealed. I drained all the oil overnight to drain the head. I pulled the valve cover and found that every single valve roller/rocker had dropped. They were all laying in the the bottom of the head. I had posted on Reddit and a Toyota tech told me that it usually comes from over-revving or missing a shift. That didn’t happen to me, but I do have a working theory. My nephew borrowed my car and accidentally filled it with regular gas. I think the combination of high speed and possibly some detonation from the lower octane may have cause it to happen as the timing was still intact. They are surprisingly easy to push back into place but none of them are damaged. I am waiting for new valve lash caps to arrive before reassembly. Also two caps were missing and presumed to be in the oil pan. I sent a camera down the timing and down the dipstick and haven’t found them. I plan on removing the pan this weekend to retrieve them when I’m not working so much.
I began troubleshooting. Im 99% certain it has fuel, fuel pressure is 55 Psi and there is fuel in the cylinders after trying to start it. it has spark on all cylinders. compression test showed 145 in all cylinders. no security lights. nothing that indicates a problem. I tried crankshaft position sensor replacement, camshaft position sensors, checked throttle position to make sure it was not throttle. It seems like it should just start. spark plugs were replaced. battery is less than a year old.
after pushing it into the garage, I rechecked every fuse. No blown fuses. I checked every relay and all seem to open appropriately. When hooked up code scanner and the live data seems accurate. Temp sensors read 40 degrees ( same as garage). it registers throttle position, clutch depression, fuel injector it responds when there are changes. no immobiliser codes. no check engine codes.It recognizes the check key as the master key as well. I drained the fuel tank in case of bad gas and flushed the lines. checked for bad ground. I put a camera under the valve cover and don't see obvious damage to rockers and dont see any damage to the timing chain or cam gears.I cleaned and checked the vvt selenoids and they seem ok. I have no idea what else it could be. I would normally take it to the dealer, but I live 150 miles from the nearest dealer and it would cost a fortune to tow it. I'm a motorcycle mechanic and know my way around a wrench, but this has me stumped.
Anyone have any suggestions? Is it time to get a new ECM ?
UPDATE:
I finally found the problem. I did a cylinder leak down test on the cylinder with the worst compression. It had a little leakage about 15 percent from cylinder out the dipstick tube which is fairly normal. The valves sounded completely sealed. I drained all the oil overnight to drain the head. I pulled the valve cover and found that every single valve roller/rocker had dropped. They were all laying in the the bottom of the head. I had posted on Reddit and a Toyota tech told me that it usually comes from over-revving or missing a shift. That didn’t happen to me, but I do have a working theory. My nephew borrowed my car and accidentally filled it with regular gas. I think the combination of high speed and possibly some detonation from the lower octane may have cause it to happen as the timing was still intact. They are surprisingly easy to push back into place but none of them are damaged. I am waiting for new valve lash caps to arrive before reassembly. Also two caps were missing and presumed to be in the oil pan. I sent a camera down the timing and down the dipstick and haven’t found them. I plan on removing the pan this weekend to retrieve them when I’m not working so much.