Great post. A couple of things to mention:
1) 5.5mm is about 50 microns off of 7/32".
2) You have to disconnect and reconnect the wire harness to remove the plastic fan housing if you follow the instructions above. PITA... times two!
3) After removing the bell housing I realized that the last 2 screws above referred to as "lubed screws" actually have some sort of loctite or epoxy on them. Instead of adjusting those I backed up a step and reinstalled and adjusted the 4 screws which were holding the housing together. Just by tightening up the metal screws in the plastic housing I was able to get my ticking sound to go away!!!

Therefore, no need to break the loctite seal for this go around.
Great post eyedoc!