Toyota Forum banner

Diff Breather Mod for Dummies (Pics)

50K views 53 replies 24 participants last post by  Rhino8541  
#1 · (Edited by Moderator)
I know this has been covered before but I did the diff breather mod today and figured I would post a quick "how to" for anyone who is considering doing it. I wanted to instill confidence in anyone who is considering this mod but doubts their mechanical abilities. It is a simple quick mod. :thumbsup:

Everything you need:
1. Toyota Part numbers:90404-51026 Camary Union and 90930-03136 (Breather Union)
2. Drill
3. 3/8" drill bit
4. Teflon tape
5. 6' of 1/4" fuel line
6. Screwdriver (flat head)
7. 14mm and 10mm wrenches
8. Hose clamps
9. Zip-ties
10. Wirecutters or razor knife
11. Can of Skoal
12. Ice cold beer (optional)

Image


Step 1: Take old breather out using 14mm wrench
Image


Step 2: Wrap new fitting with teflon tape.
Image


Step 3: Install new fitting/union using a 10mm wrench.
Image


Step 4:Remove cubby to gain access to fuel filler (Pull up and out)
Image


Step 5: Drill mounting location for new breather.
Image


Drill bit poking through:
Image


Step 6: Install new breather.
Image


A look from the inside.
Image


Step 7: Attach the new fuel line and tighten clamp (using a little dish soap will aid in sliding the line on the new breather). I ran the line parallel with the filler neck and drown the frame rail not out the bed pocket as pictured)
Image


Step 8: Run the 1/4" fuel line and use zip ties to secure it.
Image


Step 8: Install and tighten final clamp and be sure to leave enough line for axle movement.
Image


Step 9: Re-install bed pocket and you are done! Enjoy a cold beer.:D
Image
 
#7 ·
Hey thank you guys. :thumbsup: I hope it helps.
 
#19 ·
Hey thanks Rhino, Got them from my local dealer. It was $10 for the two fittings and they had it ready to be picked up the next morning.
 
#21 ·
Since I changed the diff oil a couple of weeks ago I needed to do this mod before my next deepwater crossing (tomorrow).
So I just came from ther dealer and they will get me the breather for monday, luckily the union that goes in the diff was on stock so I'm doing the mod today and use a piece of shop rag as filter for a few days until the breather arrives.:thumbsup::thumbsup:
 
#25 · (Edited)
Just to clarify, this isn't and "open" breather mod from what I can tell...

You have extended the line but under a low internal pressure scenario, the breather still can't suck air in unless you drilled through the 1-way valve...

Correct?
No, this is not the open mod on the FJ link(assuming you are talking about the mod with the K&N style breather), but It should work just fine to suck air. Before installing it I could blow air in and out of it just fine. The valve is to keep water out.
 
#28 ·
My OEM breather had the spring sagged and I believe that it wasn't water or air tight, maybe that's why there was only about a teaspoon of water inside the diff when I changed the fluids a few weeks ago (the diff may had been able to breath freely througth the breather and let some water in when it was deep enough), today I'll pick up the new one and install it so I can remove the shop rag from the top end of the 1/4"fuel line.
Due to lots of rain, no watercrossings were done yesterday:headbang::headbang:, just some mudslinging in the trails:thumbsup::thumbsup::thumbsup:
 
#31 ·
So people do use the original breather, I just wanted mine to come out perfect or as close to perfect as I could get.
 
#36 ·
It's on top of the transmission just behind the engine block. Just take a peek back there and you will see it.
 
#37 ·
I finally did my breather mod. I just didn't drill any hole. Simply zip tied the top end to the gas tank breather line.
Image


I didn't see the need to be able to see it. So this works for me.

I would highly recommend that everyone do this mod.

I found that my stock breather only allowed air to blow out. It didn't allow any air to go back in. So this had created a vacuum in my rear end.

It made a fairly loud swoosh sound when I removed the stock breather.

I don't think that can be good.

Any way it's a really easy thing to do. So if you have 15 min. :thumbsup::thumbsup:
 
#44 ·
I just did mine tonight... (I was bored.) It was super easy. I ended up using all 6 feet of the fuel line I bought. I just did the same routine of using a few zip ties to secure the hose to the fuel fill tubes inside the fender.

Image
Don't you just love quick and easy mods? Nice work!
 
#48 · (Edited)
You my friend are 100% wrong...

The issue is when the rear diff gets submerged in say a water crossing...Since the stock diff breather has a check valve in it, no water can get in...through the valve...

When the diff(HOT) is submerged in water(cold), the pressure inside drops due to compression.

You now have a low pressure cavity submerged in water. The only thing keeping this water from entering the diff is the seals. If you dont have the the diff breather extended so air can get in the system and equalize the pressure in the cavity, the diff will suck water right in through the seals.

ALL SEALS CAN LEAK...