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Distributor testing

10K views 34 replies 7 participants last post by  93celicaconv  
#1 ·
My manual is for an 89-90 geo prizm/corolla. My 90 geo prizm has the updated distributor. Does anyone have what ohms the distributors supposed to test at to make sure its good?
my manual shows two connections and the third on the top of that plastic resin looking filled thing, with those 2 underneath it one on each side. it tells me 1.3-1.6ohm from the two nut connections below this, and then 10,400 - 14000ohms for the bottom right and the one connection on the plastic resin filled thing.
But my book is older and the distributor changed in middle of 90. Anyone got a later model 92 91 manual with any different ohm measurments before I buy another 100 dollar distributor?
I made a topic recently Buzzing sound from motor on some buzzing sound coming out of my motor after some engine cleaner I put into it. I found out that went away when I checked the timing belt tensioner pulley id never changed, 200k miles. also I changed the fuel pump while it was down. After doing that, now it doesnt have the buzzing, knocking sound anymore, but it has low power and it misses. New spark plugs, checked my timing and its timed right. I did recently set the distributor timing with a light, and like 6 months ago replaced my old distributor with one from a junkyard off a 91 celica with 90k miles.
My distributors ohming were its supposed to (according to my older model book) measure 1.3-1.6 at 2.1-2.2 ohms. the other measurement is 13200 ohms and is supposed to measure 10.4k ohm to 14k ohm. so one of them is off.
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#3 ·
#5 ·
What make/model of DVOM are you using? If it has an auto ranging function for resistance, are you using it? If you’re setting it manually, are you using the smallest scale over ~10 ohms while measuring the Primary? Have you zeroed your meter on the scale that you’re using, and does it display 0.0 ohms exactly? Or does it display a slightly larger resistance like 1.2 ohms or something similar? If it shows ANYTHING other than exactly 0.0 ohms you’ll have to add the meter/test lead resistance into the Primary winding resistance. After taking everything that I’ve mentioned into account, does the Primary winding resistance fall within the acceptable range?

What engine do you have? Is it the 4AF (carbureted), 4A-FE (fuel, injected), or the 4A-GE?

Finish your profile with all the pertinent details of your car so that we may get you the correct information.
 
#9 ·
IGNITION SYSTEM - On-Vehicle Inspection (4A-FE)
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INSPECT SIGNAL GENERATOR (PICKUP COIL)
RESISTANCE

Using an ohmmeter, measure the resistance between the terminals (G1 and G-, NE and G-).

Pickup coil resistance (Cold): 205 - 255 ohms

If the resistance is not as specified, replace the distributor housing.


(See procedure in Spark Test on page IG-4)
 
#14 ·
high tension cords? i didnt see that in the manual.
AKA spark plug wires.

edit: Ooh look what i found searching those key terms for this exact 4afe motor and everything Igniter And Pick Up Coils For Toyota 4a-fe Distributors - Toyota Corolla E11 Workshop
Yes, exactly this is it! Good job!

since it was .5 higher and my reading was ~.5ohms higher on the primary.
This is insignificant as it’s within the margin of error of your meter, especially if it a no-name meter, and the resistance is also temperature sensitive. When it’s hotter, your values would be different than the cold(er) readings. So it would be different if the engine had not completely cooled down yet.

See my posted diagrams above, those are all the distributor checks for the 4A-FE 1.6L 1988-1992.

Without getting into too much detail about how important measuring accurate resistance on the primary winding of a transformer (your distributor coil) is, the very small resistance of 1.28 to 1.56 ohms doesn’t leave much room for error at all for a bad reading and might result in a mis-diagnosis. Any increase in resistance (ohms) above an ideal 1.42 ohm nominal reading would result in a larger Voltage Drop across the primary. This drop can affect the voltage supplied to the transformer (secondary winding) and consequently the output voltage on the secondary winding. The voltage drop is proportional to the current flowing through the winding and the resistance itself.

Transformers are designed to operate within a certain voltage regulation range. An increase in primary winding resistance can push the transformer's voltage regulation beyond acceptable limits, affecting its ability to maintain a stable output voltage under varying load conditions, ie; a reduced power transfer. Higher resistance in the primary winding reduces the power factor of the transformer. This means that even if the voltage and current are in phase, less real power is transferred from the primary to the secondary winding, resulting in reduced capacity. So the end result is a much weaker spark at the spark plug gap as the high voltage overcomes the fuel-air mixture and cylinder compression thus creating that spark, as the high voltage (25,000 to 30,000 volts) tries to find its ground. Less spark = shitty combustion or no combustion at all. Probably more than you’d ever want to know about ignition systems but sometimes understanding a circuit better helps in diagnosing exactly what is causing the symptoms that you’re observing. Good luck!

one connection on the plastic resin filled thing
That “thing” is your coil. The transformer. While you’re at it. Take a very close look at it as much as possible and check for cracks in the resin, a very common failure mode in these Camrys. Use of a flashlight will help.
 
#16 ·
Without getting into too much detail about how important measuring accurate resistance on the primary winding of a transformer (your distributor coil) is, the very small resistance of 1.28 to 1.56 ohms doesn’t leave much room for error at all for a bad reading and might result in a mis-diagnosis. Any increase in resistance (ohms) above an ideal 1.42 ohm nominal reading would result in a larger Voltage Drop across the primary. This drop can affect the voltage supplied to the transformer (secondary winding) and consequently the output voltage on the secondary winding. The voltage drop is proportional to the current flowing through the winding and the resistance itself.

Transformers are designed to operate within a certain voltage regulation range. An increase in primary winding resistance can push the transformer's voltage regulation beyond acceptable limits, affecting its ability to maintain a stable output voltage under varying load conditions, ie; a reduced power transfer. Higher resistance in the primary winding reduces the power factor of the transformer. This means that even if the voltage and current are in phase, less real power is transferred from the primary to the secondary winding, resulting in reduced capacity. So the end result is a much weaker spark at the spark plug gap as the high voltage overcomes the fuel-air mixture and cylinder compression thus creating that spark, as the high voltage (25,000 to 30,000 volts) tries to find its ground. Less spark = shitty combustion or no combustion at all. Probably more than you’d ever want to know about ignition systems but sometimes understanding a circuit better helps in diagnosing exactly what is causing the symptoms that you’re observing. Good luck!
ok so after 0'ing out my multimeter, my primary and secondary are within spec. .5ohms is what mine shows with red and black touching and 1.8(9)-2.1(2) (flashing back and forth between them taken 2 seperate times) have been my readings, - .5 makes them 1.4-1.6ish to seven. It seems i am pretty close, my meter when 0'd goes from .5-.6 flashing back and forth. Think those measurements are fine.

also i measured both from ne and g- and g to g- and got 228.2 ohms on both

also if this helps anyone, the red wire is NE and the green wire is G1 or the non -minus one. The only other thing I notice is the connection on top of the transformer is a little dirty and rusty.
 
#18 ·
If you think the igniter is bad I used to try this to confirm.
Wrap a wire around the coil wire (regular electrical wire) and the other end around the vehicles antenna.
Turn the radio to an AM station so you get static noise in the radio, set the volume to a tolerable level.
Now you have an audible ignition noise receiver.
Drive the car until the ignition noise drops off and stops altogether. If this coincides with your car stalling then you KNOW it is the module. Most module failures (in my experience) are directly related to the heat exposure to the distributor in the hot engine compartment.
We used to replace them on Nissans regularly. The part number was 22070P9701 for a 83 280 ZX. (from ancient memory)
Haven't sold one in 25 years.
OE only.
May no longer be available from Toyota. Low mileage used distributor is your best choice as you have already done.
 
#23 ·
ok I checked the spark with a spark plug tester, the kind that lights up, and they all looked good to me. no glitching in the firing. I took it out for a spin and one thing I notice, besides low power at low rpms, is that when I'm at middle rpms, the further I push the pedal, the worse the power seems to get. LIke im bogging it down doing that, until I hit a certain higher rpm then i can floor it at least pretty fairly consistently; it was a short run, and I get normal power out of the motor as I would expect.
Any reason I should suspect this now after just fixing a bad pulley, also replaced the fuel pump too becuase I was planning on doing that, and it did have a hard startup problem before, and then when it finally started after turning the key back and forth like 7 times to prime the fuel pump it would have low power for a minute. Now it starts up after the new fuel pump, first turn. but now it runs like with this issue I just described.
 
#24 ·
You might want to recheck the timing. I only say that as it doesn't sound like it's advancing. It might be a case of not having enough initial (base) timing which is why it seems better at mid range, but soft/dead at low end. That's why there are slots in the distributor base to allow adjustment.
 
#26 ·
it doesn't make sense; before i changed the fuel pump, i would have a hard start, and then when it did start, there was no power for the first minute hardly, but when it got going, it would go fine all night.
now it runs when i take it down the road okish. when i take off its most of the time but nto always, almost dying on me and has no power, and stumbles and like kicks.. until higher rpms. overall it sojmetimes runs smooth but most of the time it feels like its buckling and kicking with me.
 
#27 ·
let me ask a question. when i doublechecked my timing belt, the crankshaft pulley notch was on the 0, and the camshaft pulley hole was at the top, matching up with the hole on the block. there are little holes in the camshaft gears and im pretty sure when i did the timing the first time, the holes were right next to each other side by side on the two gears. when i looked at it the second time, the hole was im pretty sure not any on the side next to each ohter and I saw one at or near the top on the camshaft gears. I know (i think its) the top end turns twice for the bottoms 1 turns to do a revolution, is there anyway to get that out of sync with each other and have the crank ... well ok that doesn't sound right but I want to make for sure. any way they cant be come unsync'ed with each other?
ever since I got this new distributor(junkyard pull), I cant really remember to tell ya, I started having trouble once I timed it or maybe even before that, but not on the old distributor; it had an oil leak i tried spacing it over with paper gaskets and it broke. Seems I started having trouble when it started up. But, I don't remember if it happened with the old one, im kind of fairly sure it didn't. it got worse once it was timed, and I lowered the idle rpms once it was timed because they were way high, i have no tach gauge and im pretty sure its sort of low idle right now, but it dont quit. it having tro9uble when started was not troulbe starting, just it running poorly for the first minute after it was started, and it was getting worse and worse.
all I did was change the fuel pump and put a new timing belt on it.
 
#28 ·
Ok, so my CEL hadn't been working lately. When I tried to go and time it, your supposed to put it in limp mode and the CEL comes on to tell you for sure. So i went outsiide and tried to fix the bulb, Id just recently changed all the bulbs out in the cluster so I was thinking something else had happened, but. I replaced all those bulbs on that side of the cluster, and the CEL still will not come on.
WHen i cross the TE1 and E1 connectors on the diagnostics box, the car didnt when I timed it and doesnt now, really sound any much different. Since the CEL light wasnt even working then, I heard some weird sound coming from under my hood, which I thought I had remembered before when I would shut the key off when the engine was put into limp mode. So I figured it was in limp mode anyway and timed it as that. It stayed steady at 10 degrees and I called it timed.
Doesn't really make sense. IF it wasn't timed before, why would it come up now?! But my theory which seems like something else is going on, is that the car won't go into limp mode (when you cross te1 and e1) and I timed it incorrect. And as far as me ever getting it timed right on, the least I can do is to get it timed running with it running somewhat smoothly and I don tknow what is goijng on with this CEL or the limp mode thing.
Any thoughts? would my timing held steady at 10 degrees if it wasn't timed correctly? any way I can check it now by using a timing light to verify someway with the timing to see if it is in limp mode or not? besides this, Idk what kind of electrical problem would connect together with the CEL light and the car not running right.
 
#30 ·
im gonna to recheck the timing. my cel light doesnt work, checked the gauge fuse under the kickbox not blown. dont know if its in my cluster or ? elsewhere. if the engines not in limp mode when i check timing and is in check mode, there will be a difference correct? in the timing mark and how it behaves if its in limp mode or not. my cluster has other problems or ? the temp and fuel gauge side are both lower than they should be, also.
 
#32 ·
I never touched the distributor the whole time, didnt remove it or loosen it. when i did the other night, i marked it with a pen and a knife to mark it on the block.
well, I went out and checked the timing with a timing light. made sure crankshaft mark was at 0, the exhaust cam was at the right place had took teh distributor back off and made sure #1 was at the right place, tdc or ? something i went through the book. made double sure, never took it off remember keep i n mind the whole time, that the marks on the distributor were also on the right place, reinstalled, set my marks on teh distributor and block were at the right place. put a paperclip in the limp mode and checked timing. it was below 0 on the crankshaft. I dont know HOW it got that far off. uggh. retimed it, and its back to good power, even better than before since I replaced the fuel pump.
Guess I can send that distributor back and don't have to test it with it, and lose any returns