The toughest job on a timing-belt replacement would be removing and reinstalling the crankshaft pulley (harmonic balancer). There is a lot of discussion here and elsewhere .online about removing the harmonic balancer bolt, but much less is said about tightening that bolt after putting the harmonic balancer back on.
I see many how-tos on the timing belt change where putting the bolt back on is glossed over. It tightens in the "allowed" clockwise rotation of the engine. I have seen more than one torque spec for the 5SFE 4-cylinder engine in my 1997 Camry. I have seen casual mention here of 80 foot-points, and I have seen 101 foot-poinds on another online source.
Is it essentiall to immobilize the crank pulley to tighten with a specified torque, or is it enough to tighten the bolt against compression resistance offered by the engine and call it a day? As to immobilizing the crank pulley, I guess there is that pricey Special Service Tool (SST) from Toyota that I can't locate online, but there are numerous aftermarket pulley tools of various descriptions.
One YouTube video recommends folding and wedging the alternator belt as offering enough resistance to meet the tightening torque spec, but my thinking is this presupposes you are replacing the alternator belt--I am hard pressed to reinstall an alternator belt that has been folded and crunched in this way. Does this method risk putting too much side force on the crank pulley?
As to removing the harmonic balancer (crank pulley) bolt, there are all manner of horror stories here and elsewhere online of the difficulty. There is at least one ambitious person who immobilized the harmonic balancer with a harmonic balancer tool, don't remember if it was store-bought or home-made, applying a breaker bar with a "cheater bar" to get 6 feet of wrench length, applying a mighty heave that visibly bowed this improvised handle, and the bolt breaking loose with a mighty pop. This procedure looks dangerous.
Apart from the breaker bar loosely braced against a frame member and the starter bump method, there is the impact wrench method. I have even read advice, "Oh, no, don't use an impact on it" but a lot of people do. The question remains as to how powerful of an impact wrench is needed along with the side question if the "nut busting" spec on an impact wrench even means anything. I am reluctant to spend $500 on a high-end impact lithium battery impact wrench if I am only occasionally using this tool, but if a sub $100 corded electric wrench doesn't do the job, I guess I wasted $100 dollars although I can still use this tool for tire rotations?
Then there is the "if your method or methods fail, heat the bolt with a propane torch, which will release any thread locker that may have been applied to the threads." Do you need to replace the harmonic balancer if you go that route? Yes, be careful to apply heat only to the bolt and don't melt the rubber on the harmonic balancer rim, but even so.
I am closing my long post with the question that a mid-torque impact is typically rated for at least 300 foot pounds. In the immobilize the crank pulley and give a breaker bar a heave, a 3-foot breaker bar would require 100 pounds of pull, and I don't know if am that strong, to equal what the mid-range impact wrench can do. The 3-foot breaker bar extended another 3 feet with a cheater with a 100 pound heave, a dangerous setup, would equal a high-range impact wrench.
Am I correct that if a mid-range impact wrench doesn't break loose this not-all-that-big-compared-to-a-suspension component bolt, and if the PB Blaster fluid soak and the fat "harmonic balancer removal" impact socket didn't help either, it is time to take this old car and be prepared to spend $1500 at an authorized Toyota dealer? Breaking this bolt would require towing the car as well as getting the scolding a car repair tech gives to a failed D.I.Y. attempt.
I see many how-tos on the timing belt change where putting the bolt back on is glossed over. It tightens in the "allowed" clockwise rotation of the engine. I have seen more than one torque spec for the 5SFE 4-cylinder engine in my 1997 Camry. I have seen casual mention here of 80 foot-points, and I have seen 101 foot-poinds on another online source.
Is it essentiall to immobilize the crank pulley to tighten with a specified torque, or is it enough to tighten the bolt against compression resistance offered by the engine and call it a day? As to immobilizing the crank pulley, I guess there is that pricey Special Service Tool (SST) from Toyota that I can't locate online, but there are numerous aftermarket pulley tools of various descriptions.
One YouTube video recommends folding and wedging the alternator belt as offering enough resistance to meet the tightening torque spec, but my thinking is this presupposes you are replacing the alternator belt--I am hard pressed to reinstall an alternator belt that has been folded and crunched in this way. Does this method risk putting too much side force on the crank pulley?
As to removing the harmonic balancer (crank pulley) bolt, there are all manner of horror stories here and elsewhere online of the difficulty. There is at least one ambitious person who immobilized the harmonic balancer with a harmonic balancer tool, don't remember if it was store-bought or home-made, applying a breaker bar with a "cheater bar" to get 6 feet of wrench length, applying a mighty heave that visibly bowed this improvised handle, and the bolt breaking loose with a mighty pop. This procedure looks dangerous.
Apart from the breaker bar loosely braced against a frame member and the starter bump method, there is the impact wrench method. I have even read advice, "Oh, no, don't use an impact on it" but a lot of people do. The question remains as to how powerful of an impact wrench is needed along with the side question if the "nut busting" spec on an impact wrench even means anything. I am reluctant to spend $500 on a high-end impact lithium battery impact wrench if I am only occasionally using this tool, but if a sub $100 corded electric wrench doesn't do the job, I guess I wasted $100 dollars although I can still use this tool for tire rotations?
Then there is the "if your method or methods fail, heat the bolt with a propane torch, which will release any thread locker that may have been applied to the threads." Do you need to replace the harmonic balancer if you go that route? Yes, be careful to apply heat only to the bolt and don't melt the rubber on the harmonic balancer rim, but even so.
I am closing my long post with the question that a mid-torque impact is typically rated for at least 300 foot pounds. In the immobilize the crank pulley and give a breaker bar a heave, a 3-foot breaker bar would require 100 pounds of pull, and I don't know if am that strong, to equal what the mid-range impact wrench can do. The 3-foot breaker bar extended another 3 feet with a cheater with a 100 pound heave, a dangerous setup, would equal a high-range impact wrench.
Am I correct that if a mid-range impact wrench doesn't break loose this not-all-that-big-compared-to-a-suspension component bolt, and if the PB Blaster fluid soak and the fat "harmonic balancer removal" impact socket didn't help either, it is time to take this old car and be prepared to spend $1500 at an authorized Toyota dealer? Breaking this bolt would require towing the car as well as getting the scolding a car repair tech gives to a failed D.I.Y. attempt.