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Automatic Transmission fault or gremlins?

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7.2K views 44 replies 9 participants last post by  sweeneyp  
#1 ·
Hi All,

Newbie here...

I have a 2009 Highlander AWD (Kluger here in OZ) and I have the following code:

"P0741 Torque Converter Clutch Circuit Performance or Stuck Off

The car still drives ok and gear shifting is a little slow as well as a bit noisier.

With only 230,000k's on the clock, I wasn't expecting tranny problems just yet.

Has anyone else had this problem.

The local tech's tell me that I need to have my tranny rebuild at a cost of approx $5000 AUD!

Any help would be greatly appreciated.

Thank you
cheers
John
 

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#2 ·
If you're lucky it's simply just dirty ATF causing issues, like for this Corolla owner who fixed this code by doing a drain and fill including dropping the pan, changing the filter, and cleaning the magnets: http://www.toyotanation.com/forum/1...rolla-1st-gen-matrix-2003-2008/374135-05-corolla-s-code-po741.html#post10114554

Or you may have to replace that particular solenoid: http://www.toyotanation.com/forum/8...-1st-generation-2001-2007/1198946-2007-highlander-transmission-problems200.html

I'd start out by doing a thorough drain and fill w/pan drop, magnet cleaning and new filter. If that doesn't solve it I'd replace the solenoid. I wouldn't start out with a rebuild for sure!
 
#3 ·
Hi

Thanks for the reply.

I disconnected the battery over night and the P0741 code and engine check light disappeared.. for now.
The whining noise seems to be a constant now and is more pronounced when I select reverse
or when switching manually from 1st to second.

I will try and get a flush and filter change next week.

Any idea's what this whine could be and why it would be more audible when cold but almost disappears once everything warms up after driving for a while.

What's the worst that can happen?

thanks in advance
cheers
John
 
#5 ·
I wasn't aware that 230,000k's qualifies for high mileage?
If only ever had one other car with tranny problem's,
but that had nearly 500k's on the clock and I got rid of that car.

Considering that the P0741 refers to the DSL/TCC solenoid.... should I change that while I'm at it?

thanks
cheers
John
 
#6 ·
It's not super high but high enough that I'd do a gentle fluid exchange especially given you have issues.

I would do the first drain and fill without replacing the solenoid and see if it improves. If not it's good to do another drain and fill anyhow so you could just drop the pan again at that point and replace it.
 
#9 ·
Check your running ATF level and top off if needed.

Drive gingerly otherwise you'll be wasting that $5000 for a new transmission.

I'd start with a drain/refill. Drive for a few days or a week, and repeat the drain/refill.
If the issues doesn't return after a couple drain/refills, I would then drop the pan, clean the magnets, replace the filter, refill and keep on driving.

230000km or 143000 miles is too much for ATF. Sadly, if there was no previous maintenance on the transmission, you probably wore it out with bad fluid.

http://www.penriteoil.com.au/products.php?id_categ=3&id_products=336
http://www.nulon.com.au/specs/17/305/Type_WS
http://www.penriteoil.com.au/products.php?id_categ=3&id_products=709
http://www.castrol.com/en_au/austra...ralia/products/cars/automatic-transmission-fluids/transmax-fe-multivehicle.html

Worth a read:
http://www.transgo.com/products.php...php?prd=SK-U151&homeinclude=catalog&category_id=151&parent_id=45&product_id=262
http://www.sonnax.com/parts/3048-zip-kit
 
#11 ·
Hi,

Well, I went to get fuel this morning and after filling up, I noticed that the whining noise had disappeared!
I drove home and noticed that the gear changes happened at approx: 2,500rpm nice and smoothly.

Anyone want to take a stab at this?

I'm at a loss, but I will still change the oil and filter.

Thanks to all....
cheers
John
 
#17 ·
In the States a "caravan" is heap of junk made by the now defunct Dodge, which most on this forum would not be surprised to read, is not able to motivate under its own power and in tow by a Toyota. :grin:
 
#18 · (Edited)
Hi All,

Well, I finally got around to the flush and filter change.
I also removed the DSL solenoid and the OHM reading was between 12 and 13ohm's, so I put it back in.
I didn't have a way to do the voltage test.
This morning, the car started and there was no noise from the transmission...
So, I decide to go for a little drive out of town about 50k's... transmission switching smoothly thru all gears like new.
After I pulled over at my destination to check my gps for a few minutes.... it all went to pot!

The transmission now switches very heavily from first to second like a sledge hammer and requires massive amounts of rpm to switch into third
after that is seems to behave itself.

Should I have replaced that DSL solenoid or could it be a TPS issue...or?

Help....

Thank you
cheers
John
 
#19 ·
I doubt TPS. If it is a solenoid issue, and I were replacing solenoids, I'd start with SL1 which is turned off on the 1>2 shift and turn back on for 2>3.

If you suspect pmreature or hard torque converter lockup issues, pull the connector for DSL and see if shifting improves.

If you have access to Lubeguard, try some that according to bottle direcitons. If the issue is something sticking in the valve body, it *might* help free it up.
 
#22 ·
Well. I got a hold of some Lucas Transmission Fix and I drained a little to make room for it,
The transmission fluid is Burned!... really badly.. it doesn't smell at all like it should.

I added the Lucas just to see if it did anything at all, but it just very lazy switching gears.

When I change from into reverse from P or from reverse into D, there is this almighty jolt.

What's going on?

I've got enough ATF for one more change.. but is it safe to drive?
I have to travel about 15k's to and from work.

Thanks
Cheers
John
 
#27 ·
Slipping clutches. Without a tear down or someone with Toyota or good aftermarket diagmostic tools to narrow the problem, we're all spitting in the wind on this end of forum. The issue could be a failed pump, stuck solenoid, debris in the valve body, failed seal....

Another fluid change won't solve the fundemental issue, but I would do a drain and fill to dilute the Lucas oil.

Unless you stumble upon the problem, I don;t see how you;re going to avoid transmission work. I'd get three estimates from legit shops.