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BigNuge’s 2002 Sequoia Limited

14K views 48 replies 9 participants last post by  Jermc  
#1 · (Edited)
Howdy folks. Just sold my last build (1999 Jeep XJ), picked up my next project build.

Found a great deal on a 2002 Sequoia Limited. I wanted a Toyota, and wanted something bigger. I did look at a few 4Runners, but was stung on my last 4Runner with frame rot, so it wasn’t hard for me to convince myself to go with a Sequoia (providing it had its frame replaced).

Stats on the rig as is (as purchased).

2002 Sequoia Limited 4WD
183xxx on the clock
Imperial Jade Mica (one fancy name for green...lol)
Tan leather w/heated seats

The good:
Reasonable miles for its age.
Frame replaced in 2013, still looks great (only surface rust).
Runs and drives awesome.
Motor is smooth and quiet.
Trans shifts butter smooth.
4WD shifts in and out (Hi & Low) as it should.
All-stock, un-molested.
All power options (windows/doors/locks/factory fob) work as they should.

The bad (nothing really that bad at all):
Rockers need attention (I’ll be doing custom 2x6 3/16 steel tubing sliders)
Rear end had a leak through the housing, previous owner had it epoxied, not leaking now.
Few interior trim pieces broken, not really an issue but worth mentioning.
Tires are toast (not an issue, I’ll be lifting and going with new wheels &33’s)
Suspension is tired and spongy (see previous comment).

The initial plan:
Full inspection/review of the rig in my shop (happening later today).
Timing belt/water pump/serpentine belt
Choose a lift kit (going for 3”, with a focus on retaining a nice on-road ride).
Choose a wheel with proper offset for a 33x12.5” tire.
Already know the tires I want (Falken WildPeak A/T3’s).

I’ll constantly be modding and tweaking things, working towards a nice capable/comfortable/reliable rig for cruising on the unbeaten path, and a fair mix of hunting and camping.

Anyway, just wanted to say hi, start the build thread from the very beginning. Hope to learn and chat with a bunch of good folks.

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#3 ·
Well it’s been a while, but I’m finally getting ready to get into this build big time. I’ve been wrapping up a few house projects before I jump into the Sequoia build, else listen to the wife nag about it....lol

I’ve done a few things (finished cutting out the rust, made and installed a patch panel for the floor under the rear HVAC unit, begun applying rust converter to the areas that needs it. I’ll post a proper update soon.

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#5 ·
Nice work!
I bought an 02’ w/ 156k miles about 9 years ago......it passed its frame inspection and was coated, but it looked terrible after about a year, then it finally cracked a couple of years ago by the front left wheel next to where the sway bar attached. It had 215k and would have run forever, great engine/tranny!
I too changed my plugs when I got it and was amazed at how bad they were yet it still ran fine!
I did 5 drain and fills on the tranny and couldn’t believe the difference!
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#6 ·
Got 5 clean/flush cycles on the cooling system today, muuuuch needed!

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And since I was having so much fun in the shop I moved right on to the timing belt job...

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I’ll get the timing belt kit done this weekend, also doing a drive belt kit (idlers and belt).


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#7 ·
Next batch of work done (trans service /screen and new pan gasket, full timing belt kit w/water pump/idlers/tensioner, hoses, drive belt w/tensioner and idler). Friggin USPS has had my radiator hoses and tstat “in transit” for over 10 days, so now I wait for those to arrive before being able to run it.

The fun continues next week, new axle and the lift begins!

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#11 ·
Well the Sequoia kicked rear end today....torches, saws, cutoff wheels, impacts....it all came out today.

Just about ready for cleaning/treating/painting. Then the lift goes in.

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#14 ·
Thanks guys, really want to get this thing in the woods! Been pushing hard to keep the progress up.

My goal for the weekend was having to rolling again. That’s not gonna happen, now it won’t be rolling for a few weeks at least. UCA’s alone will hold that up. Gonna keep moving, plenty of other things to get done in the meantime.

Might finally tackle the rockers/sliders next week.


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#22 ·
Thanks...I have the lift in and have the truck in its wheels. Unfortunately I was sent the wrong time when I ordered them, they won’t go on. So for now I have the old nasty stockers on so I can move it around. I’ll be posting up pics once I’ve had a chance to get the new replacements on.

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#25 ·
There are two places to adjust the cable, plus you need to make sure the shoes are adjust out properly.

First you have to pull each rear wheel off (one at a time), there is a rubber plug in the rotor that you pop out, rotate the rotor till the hole is in the 6 O’clock position, locate the shoe adjuster and get it adjusted out until you feel slight drag as you rotate the rotor, put the rubber plug back in, wheel back on, repeat for the other side.

Cable adjustments are in two places, one at the pedal, the other is on the driver side of the frame, just forward of the driver side rear wheel. Be sure you’re adjusting them evenly. The ebrake should hold firm with only a few clicks on the pedal.


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#28 ·
Thanks, it’s been a fun project. On the home stretch now. Lost the heat in my shop a week ago, just fixed it today, so I’ll be getting the finishing touches done soon....hope to post a few wheeling pics soon.


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#30 ·
Made some more progress today....

Finally have the ass end put back together. All the little patch panels welded in, primed, seam sealed, then 2 coats of Duplicolor bedliner. I also got the bumper cover back on, but didn’t take a picture of that...lol

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#32 ·
Thank you for the nod! I have to say though, very little of this is with ease.

As far as my background, been a wrench turner all my life, and have done a little of everything. My father had me sitting on the fender of his car as early as 5, turning the wrench as soon as I knew what way to turn it. My grandparents owned numerous rental properties, as well as had a small farm. If you can think of it, I probably have done it. Professionally, I work in the Industrial boiler field, have for 26 years. Field Tech, then Field Supervisor, Project Manager, now I’m the Driector of Boiler Operations (managing 3 separate divisions of the company).

I have learned that one can learn nearly anything if they really want to. Working on cars (like anything else) requires patience (can be tough to learn) and skill that can be learned over time. I’ve messed many projects up over the years. Hacked up body work, bad welding, lack of tools to do the job right, lack of patience to do the job right....it happens.

These days I do my projects at my pace. I walk away from them for a while when I need to. I have been able to collect a solid catalog of tools and equipment to do most jobs the right way. I built a decent shop of my own, old and drafty, but makes for a nice place to do projects. Having said that, when I do put energy into a project I do it right, or I don’t do it (or pay to have it done).

In the end, none of this came easy. The good news is anyone can have it, just takes time and effort!


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