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DIY: Replacing Rear Bank VVT-I Oil Line

158K views 123 replies 49 participants last post by  Dan2008  
#1 ·
I know I said I would do this awhile ago, but I just now finally got around to it. Took about 1 hour. Paid about $35 in parts for the line and gaskets from TRDSparks

Anyway here goes:

Parts Needed:

1x New All Metal Oil Line - P/N 15772-31030
2x Gaskets for upper union - P/N 90430-16012
1x Gasket for lower union - P/N 90430-16016

Tools Needed:

Ratchet (I used 3/8")
10mm socket
12mm socket
14mm socket
17mm socket
3" extension for Rachet
Torque Wrench (optional, only if you like to follow torque specs on bolts)
Jack Stands
Jack
Lots of paper towels or shop towels to pick up oil

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Optional:

1) You need to get to the fuel pump relay. The idea is to use the starter once you finish to "prime" the engine by getting oil through the line before you turn the engine over. The relay is in the driver side engine relay box. You need to remove both covers on the box.
Take the top cover off and you will see this:
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Now, you need to remove the next cover. The yellow tabs hold it in place. Unfortunately, I couldn't get it off with the brake fluid tank in place. So that came off.
To remove the tank:
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Remove the 10mm bolt and the plug, and the tank is free of the bracket.
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The bracket is held to the strut tower with 2 10mm bolts. I've snapped the head off one in the past over-torquing it so there is only 1 in my pic.
Now just pull back on the relay box cover and it will be free.

2) Start the car, then pull the fuel pump relay to stall the engine.
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Its the brown one. Once the engine stalls try to start it and make sure it can't start.

3) Removing the top engine mount. Now you might be able to get to the line with this in place but it will be difficult. Do yourself a favor, take the 3 extra minutes and remove it.
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The yellow bolts are 14mm and the red 2 nuts are 12mm
Once you do that you will have lots of room to work.
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Required:

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1) Now there SHOULD be a cover over the line on the front side of the engine, but it appears when the dealer performed the recall, the tech decided to keep the cover. It wasn't installed. It is held in with 2 10mm bolts, they are shown below in yellow.
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The red bolt is the 10mm bolt that holds the line to the engine, it needs to go once you get the cover off.

2) Now go up to the union, its a 17mm bolt, it will be on tight. Make sure you have some kind of rag on the bottom of it, because oil WILL come out.
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Between the oil line and the engine, there is a metal crush gasket, make sure you remove that.
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3) Now prep the union bolt for reinstall. First off make sure you remove the gasket that sits between the bolt and oil line.
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Then the front metal mesh filter just pops off.
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I took the opportunity to clean the filter. I used brake cleaner, and since the oil flows from the inside->out, make sure you spray from the outside->in to get the particulates out.
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Then I just stuffed the rags into the hole to stop any oil from coming out/keep stuff out of the engine/VVT-I oil valves
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4) Jack up the car. Now you may be able to get at it from the passenger wheel area if you remove the tire, but it will be tight. I just jacked up both sides of the car and got at it from underneath.
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I found that having the tires 1-2" off the ground was barely enough room to work under the car.
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And please, if you get under the car, be sure to use jack-stands, don't leave it sitting on the jack...
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Now I got at it from behind the passenger control arm, around the tie rod area. Basically where the wood board ended below
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The pic below is looking from the inside of the tire. its where I reached in to get to the bolt
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5) Remove the lower union. Again, stuff rags under the bolt, this one dropped a whole lot of oil. You will have ~3-4" travel on a ratchet, so this one is a lot harder to get the torque on it to break it free. I actually had to get a pipe to add on the ratchet to get a little more force. Again its 17mm.
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Now the lower gasket is a bit different. Its not 2 ring gaskets. Make sure you pay attention how it goes on the pipe so you put the new gasket on the new pipe correctly.
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At this point, the pipe is free.
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6) Now just do the reverse to re-install the new line. I suggest you start with the top union and get that finger tight. For the top, make sure the filter is on the end of the bolt correctly, and you have a ring gasket on each side of the pipe. Then install the bottom union finger tight, making sure the gasket is installed correctly. Then re-install the 10mm bolt that holds the pipe to the engine. Now its time to toque everything down. For those who don't use torque wrenches, go to town on the unions, the 10mm bolt just needs to be snug. The official torque ratings are 48ftlbs for the unions and 7ftlbs for the 10mm bolt.
You should be looking at this now:
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7) Now re-install the timing cover. The 2 bolts are 53inlbs...so just snug

8) Now you need to re-install the engine mount.
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The yellow bolts (14mm) are 28ftbs and the red nuts (12mm) are 17ftlbs.

Optional:

1) If you removed the fuel pump relay, crank the engine for awhile to get the oil flowing through that pipe. That way you don't starve the top of the engine for a few seconds. Check the oil level and add oil if necessary. I don't know if its needed or not, I changed the oil when I did this. Re-install the relay and brake fluid tank, then start the car.

9) Let the engine warm up, then rev to 3k rpm and hold it there for a few minutes. You need to get the oil pressure up and check for leaking at the unions. If none, your done :thumbsup:
 
#3 ·
Well, I know I'm not going to try, it but if I did I'd say that's a great set of photos and guide info so, if I used an independent shop, I'd print the whole thing out and give it to whoever was going to do the job. Thanks for the info.

Now,..... I had the line replaced via the recall, but, now I'm curious as to whether they did both the one on the front and the one on the rear. Next time I'm near the dealer I plan to stop in and ask. Oh, when they did it they would not put on the all metal one. They said they were required to use the one with the rubber tube.
 
#4 · (Edited)
Now,..... I had the line replaced via the recall, but, now I'm curious as to whether they did both the one on the front and the one on the rear. Next time I'm near the dealer I plan to stop in and ask. Oh, when they did it they would not put on the all metal one. They said they were required to use the one with the rubber tube.
The front bank is already all metal. Only the rear is partially rubber on the earlier years

I was replacing the new rubber line put on during the recall. My dealer wouldnt install the metal one.

Sent from my SCH-I510 using AutoGuide.Com Free App
 
#6 ·
I pulled the fuel relay because when I first crank the engine I didn't want it to fire up. Because there won't be any oil in the line, for the time it takes for the oil pump to fill the line, the VVT-I system/cams will be starved of oil. I didn't want the engine to fire up to a situation like that. So I used the starter to "prime" the motor to get oil in the line by turning the crankshaft.

The reason I pulled the FP relay while the engine is running was to make sure the engine wouldn't fire up. If you just pull the relay, there is enough residual pressure to start the engine for a sec or 2. I wanted to make sure I used the engine to get rid of that pressure and it had no way to start up. Now that I think about it, before/during doesn't really matter, as long as it can't turn over after its pulled.
 
#7 ·
Thorough write up, Sweeneyp!

I would have to disagree on pulling the pump relay to allow cranking without starting to prime the line. Some thoughts...

Whether turning by hand or cranking or just letting the engine start, there's pretty much the same number of oil pump and rotating engine part revolutions before the new oil line fills and pressurizes. The oil pump is a constant-volume type.

Until it pressurizes, the rotating parts rely on the residual oil film to protect them. Unless your HL screams to 6000 RPM on start, wouldn't think any bearing galling is likely to happen.

Using an electric pump to "prime" and pressurize the system before spinning the parts by any method might be beneficial and is used in some very large engines, I gather, due to the point pressure on bearings overcoming the oil film and galling the bearing.

In other words, I'm thinking filling that oil line has no more wear potential (probably less due to smaller fluid volume and feeding a fraction of the engine parts) than when you change your oil and the pump has to fill the filter and pressurize the entire system. And for some people on this forum, they "abuse" their engine that way 40 to 70 times in ownership. Me, just 25 times in 200,000 miles. :D
 
#84 ·
I'm thinking filling that oil line has no more wear potential (probably less due to smaller fluid volume and feeding a fraction of the engine parts) than when you change your oil and the pump has to fill the filter and pressurize the entire system. And for some people on this forum, they "abuse" their engine that way 40 to 70 times in ownership. Me, just 25 times in 200,000 miles. :D
I started pre-filling the filter canister just prior to reinstallation with a new filter element because of similar long-term concerns

Of course I got the car at 145k miles and I've only had it for 20k more, so it might be a bit like closing the barn door after the horse has already escaped.
 
#12 ·
Great, thanks, sounds simple enough. Did you wire directly to the battery? This is such a simple idea, but can make a big difference when you need it. Too bad Toyota doesn't do it from factory. I I'd to have a gmc Sierra that had it... Loved it.
 
#13 ·
It does make a big difference, to much a difference :lol: I should have just got 1, but hey, I like to light up the engine bay then most of the area around the car (works great for finding tools on the ground, these suckers are bright)

Basically I have an auxiliary fuse block that's directly connected to the battery +, they draw power straight from there
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I dropped the cardboard type material from the hood and used zip-ties to attach the lights directly to that, its mounted solid, there is no way for the zip ties to come loose.
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I did all the wiring behind that panel (they are wired in parallel), and just ran the + and - wire into the hood itself. I just used speaker wire since it made the install easy. There is an opening near the bottom of the hood I just ran the wires out of. I just attached the wires to the body/hood at various places to keep it out of the way.
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The ground is what goes to the pin switch. I mounted it to the radiator support member (whatever that front metal bit of the frame is called :lol:). So they are grounded through that pin switch, and that activates the lights.
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#20 ·
Thanks sweeneyp! Just swapped out the pipe on mine, and all in all not too bad. But I had to remove the tire to get a clearer shot at the bottom union. Also saying "lots of room to work" after removing the engine mount is very subjective ;). It was pretty tight in there, and I definitely will be investing in some longer handle combination wrenches for when my universal won't fit.
 
#25 ·
Okay- I just went to get my oil changed at the dealership and they told me I needed to replace part number 90430-16016. They said the part was $3 and it would be about two hours in labor. I said I'll pay the $3 myself and do it myself. Is this something you would recommend somebody somewhat mechanically inclined to do or just take it to the dealership and get it fixed....
 
#27 ·
VVTI sheared bolt!

Hi I am new to the forum. A couple months ago I replaced the VVTI line since I had a massive oil leak in my 06 Avalon, I was lazy and did not remove the PS pump, just moved it to the side. This didn't give me enough room to torque the bottom bolt, long story short I had a quarter size leak due to the bolt not being tight enough.

This weekend I decided to revisit the problem and removed the power steering pump. The problem is that I used a breaker bar to tighten the bolt and ended up SHEARING the bolt. After minutes of shock I was able to remove the left over peace. I called Toyota the next day and was able to locate the bolt.

Part number 90401-16043

I finally used a true torque wrench and tightened it to 48ft-lbs. I just wanted to share my story.
 
#28 · (Edited)
Thanks for the write up. I don't think I would have tried it without seeing the steps. I have a 2008 Sienna XLE with the recall hose. It was changed in 2011 with 39,000 miles. I now have 90,000 miles and don't want to worry about the potential rupture of rubber hose. $30 in parts and about 4 hours of my day. On the Sienna, we have the power steering pump directly in front of the lower banjo bolt. So It took a few more steps than the Highlander. Before anyone decides to tackle this on a Sienna be aware it took an assortment of tools to get the job done. You may be running to the tool store a few times. I am fortunate to have a good amount of hand tools collected over the years.

For the lazy amongst us, the two bolts in the red box don't need to be removed. Once you remove the other four bolts the engine mount will swing clockwise and out from under the black bracket.

* a tip which made torquing the lower oil line bolt back to 48ft Lbs easier was to use a 3/8" ratchet, swivel and 20" extension and approach the bolt from inboard, over the rear lower control arm bushing. You can get an almost straight on view of the bolt.

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#32 ·
I guess I should have been more specific, This was such a good thread I used it as a guide to do my 2006 Avalon. To my surprise I found out that Avalon's have their power steering pump mounted directly over the lower oil line connection. I just wanted others to know that certain other Toyota models equipped with the 3.5 may require the removal of the power steering pump to replace the oil line. This turns an aggravating job into a real Pain in the A#* especially for those of us that have ham hocks for hands.