You guys were 100% correct. Allow me to further embarass myself. My original tensioner which I believed to have the rubber boot at first glance is actually the kind with the plastic cover.
You guys were right. I straightened out the tensioner and threw it on today. Runs like a dream...no noise at all. Really pleased.
Before:
After:
Now as you all know I didn't buy this car until it had 97k miles so my assumption was that this was the original tesnioner, however, I had a HELL of a time getting that big bolt out and when I finally got it out, I found that the threads and the inside of the hole were coated with this garbage, who knows what it was, almost like some kind of glue. Had to clean it up (compressed air, bent paper clip) before I could even get the bolt back in by hand. I wonder if someone had done this tensioner before and put locktite or something on the threads...at any rate got it back in, threw a new Gatorback on...running very quiet, no more ticking.
Also put some fresh MT-90 in the tranny while I had the engine jacked up.
