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replacing evaporator core in 08 highlander 2wd 6v

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20K views 14 replies 10 participants last post by  TomZbo  
#1 ·
Well, i went to a local shop after a/c started blowing warm and they put leak detection dye in it and recharged the system. I drove for over 6 weeks until it went out again. I looked for the leak myself (with UV light) and could find nothing. I took it back to the shop and they recharged it and put more dye in it but saw some green at the drain line of the front evaporator core. After having it charged I looked at the water on the garage floor, that night, and it lit up green with the UV light on it. The shop wants $900 (out the door) to replace the evaporator with a Denso evaporator core. He will replace the o-rings on the expansion valve and that's it. Meaning, he doesn't recomond anything else to be replaced.

I was thinking of replacing it myself and save a few bucks. I was wondering if someone had the Toyota TIS on how to take the entire dash out to get to the evaporator core? If i could get that then I would have a shop pull the system dry and then when i get done, have them fill it back up. Any comments or thought would be appreciated.
 
#10 ·
Like a medical doctor, get a second or even third opinion. I am not a professional mechanic, but IMO that should cost you about $1,500, but that's a ballpark figure because depending on where you live, who the shop buys their parts from, will hoses, etc., need to be replaced and so forth, makes the cost vary. Still, I think that estimate it several hundred dollars too much. Get more estimates.
 
#13 · (Edited)
If I bring the new evaporator coil my shop person will install it for $300 I was told today (Sept 28 2020).

2005 4runner / 150,000 miles. Biggest breakdown part since I bought the car new for $42,000 (no taxes).
I'm in the hot, hot, hot Bahamas.

This is the second evaporator failure on this 15-year-old car. OEM failed after just 4 years????

Might as well fix it. A new car here in the Bahamas comes with an 80% government duty, so if the car costs $40,000 landed you pay an additional $30,000 (government tax) on a new 4 runner.

BTW I've seen a Utube of a mechanic replacing the evaporator on a 2005 4runner without taking the entire dash apart. Just the glovebox area.

Part 1


part 2 (NO dash- through glove box removal only)