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Stuck oil filter housing drain plug

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21K views 27 replies 10 participants last post by  Greasymechtech  
#1 ·
Any recommendations on how to remove the oil filter housing drain plug? It's on extremely tight and trying to undo it with a ratchet unscrewed the housing, which itself was on very tight too. That is, after breaking a few gear teeth in the ratchet. Same deal with the oil pan plug, which took a bigger wrench to get off.

Or maybe the housing's plug gets ignored from now on.
 
#2 ·
Take the whole filter housing off, then separate the drain plug later.

Opening the drain plug first and attaching a hose in there just prevents some of the oil from dripping when you open the filter housing.

Use proper torque when putting them back so you can open them easier next time.

25Nm for filter housing abs 13Nm for the plug on the filter housing (for V6 AWD / 2GR-FE)

Drain bolt at the bottom of the pan is 40Nm


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#6 ·
Use proper torque when putting them back so you can open them easier next time.

25Nm for filter housing abs 13Nm for the plug on the filter housing (for V6 AWD / 2GR-FE)

Drain bolt at the bottom of the pan is 40Nm
Thanks for the torque specs. This is the first oil change on a newly purchased used Venza, and the idea that anyone used proper torque on these plugs is laughable. They were all really difficult to get off, and of course one didn't come off at all.
 
#3 ·
The oil and filter are already changed for this time. But the housing plug just wouldn't come off even after removing the housing.

I had a ratchet in the plug and a fabric loop pipe wrench on the housing to torque in the opposite direction. It didn't budge. I gave up for fear of crushing or damaging the aluminum housing.
 
#11 ·
If you couldn't remove the plug even with the cap off the car, then I'd guess it's threadlockered on there. Because if the previous owner were just to over tighten it to the extreme, the plastic cap might strip before the bolt can be stuck on there for good.

As to why, maybe PO thought the idea of a drain plug was a joke and would rather drain by removing the cap as some members do.
 
#16 ·
There have been numerous post where this has happened to people. When it comes time to do the next oil change, you can try holding the housing with a strap wrench and use a 3/8" square drive breaker bar on the cap. You can try spraying some penetrating oil in there, but I don't think that it would get to where it needs to be in order to help. As for thread-locker, I think that's a stretch. More likely it was just an oil change by someone inconsiderate who didn't care to do it right.

Just in-case:
Filter Cover - Toyota (15620-31060) (This is if your cap is metal for 6-cyl)
or​
Engine Oil Filter Housing - Toyota (15620-36020) (This is if your housing is plastic for 4-cyl)

Plug - Toyota (15643-31050)

I use 10, 20, 30 for the torque on my Avalon (same parts). 10 lb-ft on the plug. 20 lb-ft on the cover. 30 lb-ft on the pan plug. (I think it's actually 18 on the cover, but +2 lb-ft is no big deal) Be sure to lube the O-rings and screw in by hand to prevent cross-threading the cover.

BTW, I use one of these when draining the oil from the cover. It works great with no mess. The plastic tool that comes with a filter is more trouble than it's worth. Since the oil is seeping through the filter, it takes a while to drain but no longer than it would take with the plastic tool.
Oil Filter Drain Hose Tool
 
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#17 ·
@lE5QE0 That's exactly what I tried: spraying WD-40 around the plug and using a strap wrench on the housing with a ratchet on the square drive. I don't have a breaker bar, so I fit a pipe over the ratchet, but keeping the strap wrench in place is the harder part.

I stopped when I noticed some scratches on the aluminum housing possibly from the strap wrench's metal head. I was afraid to deform or break the aluminum housing.

I wonder if an impact wrench would have more luck, but the only one I have is a 1/2" drive and I don't have an adapter to 3/8".
 
#18 ·
Best practice is just to not even remove that drain plug. When doing the oil change, just concentrate on removing the entire oil filter holder/cannister, leaving the drain plug on it. The drain plug was only foolishly put there to drain the small amount of oil from the cannister before removing the cannister and filter. A foolish over designed and unneeded part. I have just removed the entire cannister many times. No need to remove the drain plug each time. Thanks.
 
#19 ·
@johnwill, I agree. No-harm, No-foul by just leaving the plug in the cover for the change. It's quicker and messier but works just fine.
 
#24 ·
it's about USD$30 plus shipping online if it bugs you.
It bugs me a little, but not enough to spend more time or money on it.

What's really bugging me is that a bushing is loose in a rear knuckle, which the dealer says requires changing the whole knuckle for $$$, and I just found out that the parking brake is broken and dragging: Parking brake broken?
 
#26 ·
Like he said, use a vice.
I was changing the oil on the Princess’ IS200t this weekend and ran into the same issue, turning the drain plug cap loosened the entire filter housing.
Her housing is plastic, using soft jaw clamp inserts on the vise, I was able to break the drain plug loose.
Torqued the filter housing back on the engine and then torqued the drain plug to spec. Shouldn’t be an issue next go around.

And yes, that drain plug thing is useful for not getting a crap load of hot oil all over my hand.
 
#28 ·
Can easily be removed with impact wrench. Homedepot/lowes/walmart have various equivalent if HF isn't your brand