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Highlander Hybrid Spark Plug Change Procedure

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49K views 96 replies 29 participants last post by  SnowSTi  
#36 ·
I am changing spark plugs on my 2018 Highlander Hybrid. We also have a 2015 Highlander (non-Hybrid) which I changed the spark plugs on a few weeks ago and it was no problem, plenty of videos online and was quite straightforward. BUT, I cannot find any videos or information online on how to change the plugs on a 3rd generation Highlander Hybrid. I spent hours searching this site to see if there were any other posts that covered this, but cannot find anything.

I've gotten through the process to the point of having the intake plenum removed. However, the passenger side rear plug is covered by a large bracket that supports something that appears to be tied to the cooling system. This bracket has three bolts, two of which are simple to remove and the third is down deep and harder to get at. And there is an aluminum pipe coming from the engine that attaches to all of this, so even if I remove that bracket I cannot push this stuff out of the way. I think this is part of the engine cooling system, but I did see one comment in another thread about having to pull aside some inverter cooling stuff...although this doesn't appear to be associated with the inverter (a guess on my part).

Just wondering if anyone has done this and has some advice/info to share. The part that is in the way is the aluminum "box" which is mounted to a large metal bracket and has a variety of hoses/lines attached to it. It's visible in the top center of the first pic and top center (just a bit right of center) in the second pic.

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#1 ·
I've searched for "spark" in the 3rd gen Hybrid forum and come up with zero hits so here's my questions:

The Hybrid uses platinum platinum plugs with a life of 60K. I pushing 59K now on our '18.
I've always replaced my own plugs but it seems like the rear three require the intake to be removed and is a royal PITA.
  1. Has anyone found a DIY for plugs on the 3rd Gen Hybrid? (I've only found ones for the regular Highlander; different engine)
  2. Has anyone replaced the Platinum plugs with Iridium ones to get the service interval to 100K? If so, which plugs?
  3. What have you paid for the dealer to perform the spark plug job? (I get wildly varying quotes from $525 to $750 from different dealers).
Thanks!
 
#34 ·
Just do it yourself, hardest part is taking off the wipers and reinstalling them, so if you can remove and reinstall the wipers you'll have no problem changing your spark plugs.

I changed mine at 50k miles and the old ones looked really good and likely had at least 50% life still left on them. If you are paying someone, waiting until 75-100k miles makes more sense in my opinion.

The spark plugs are DENSO FK20HBR8 3491 and they even sell them at Autozone if you are too far from a dealer. You can get it done for under 100$.
 
#2 ·
#7 · (Edited by Moderator)
Those are iridium, the tips are likely platinum but its center electrode tip material is gonna be iridium. If I remember correctly, even the newer Highlander utilizes a 60,000 spark plug replacement.

Link to Toyota(Lexus) OEM manual removed.
 
#8 ·
Interesting.
I could swear, it always was iridium tipped.
Oh well, it is what it is.
My NX200t required plugs change at 35 000 miles. I see new trend ...
Either way, OP, you'll have to hassle with rear plugs. You either pay dealer over $500 to do the job or find a creative mechanic that will figure how to do it without cowl or plenum removal. I had a guy who did it in an hour for $200 plus my plugs.
 
#14 ·
Hi Everyone!
New owner, first time posting. I have a 2018 Hybrid Highlander and the Maintenance Schedule includes replacing the spark plugs at 60k. When I called the dealership, they said with my car, with the new iridium spark plugs, they don't need to be replaced until 120k. The Maintenance Schedule states the replacement of the spark plugs is "Required Under Terms Of Emission Control Warranty." Has anyone else encountered this? I sure would like to save the money now and not have to replace, but don't want to void the warranty. Thanks.
 
#18 ·
1) Don't kick a sleeping dog.
2) Look in other hybrid forums, some are waiting to change their plugs until 150K to 200K. But if it makes you feel better, than go ahead and increase the economy as you see fit.
Just like a speed advisory sign on an Interstate exit....you can go 70mph...but if you flip over, you get a ticket.

As a mechanic, the first time someone asks______I give them my advice, but the second time (in a short period) I agree with them and do whatever they ask since they are going to go somewhere and have "it" done. Second time they are not really asking, but telling....
Iridium plugs last a long time...unlike the 60's with leaded gas and pedal to the metal. Fuel injector cleaner would probably help if you think that your mileage has slipped.
It's your money....and if you sleep better, so will I.
 
#15 ·
I also have a 2018 Hybrid with 68K miles and went through the exact scenario you are encountering. They are iridium plugs and the manual says 60K. Both dealers said they really don't change the plugs until 80->100K.
That, coupled with the astronomical cost to have them replace them (it is more labor intensive on the hybrid; the intake manifold needs to come off and I think the inverter coolant likes as well), I decided to wait until that time and have both the inverter coolant and plugs changed at the same interval. Dealers quoted $650->800 for the plugs alone.


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#16 ·
Before making any decisions, call dealer with manual in hand. Or, better off, drive there, to look them into eyes.
Stand in front of service person and ask them to repeat "120 000 miles" mantra. Then, read part where it says "required at 60K miles". If they still insist on 120K miles, ask simple question:
How is it influencing my vehicle warranty?
Though, power train will be out of it anyway, by 60 k miles, aye, mates?
 
#21 ·
Ok. So I finally got a hold of Toyota Customer Service and after a couple long holds, they confirmed that the spark plugs need to be replaced at 60k in order for the Emissions Control Warranty to be kept. They were checking to see if it was "inspect" spark plugs and replace IF needed, which it is not. They gave me a case number to share with the dealership if there was any issue. Since in my area, there are no emissions tests, I guess I don't need to worry about this warranty and perhaps that is why none of the dealerships in my area are concerned about not replacing the plugs at 60k for the warranty since emissions control is never an issue here 🤷‍♂️
 
#22 ·
Ok. So I finally got a hold of Toyota Customer Service and after a couple long holds, they confirmed that the spark plugs need to be replaced at 60k in order for the Emissions Control Warranty to be kept. They were checking to see if it was "inspect" spark plugs and replace IF needed, which it is not. They gave me a case number to share with the dealership if there was any issue. Since in my area, there are no emissions tests, I guess I don't need to worry about this warranty and perhaps that is why none of the dealerships in my area are concerned about not replacing the plugs at 60k for the warranty since emissions control is never an issue here [emoji2369]
So, this is just a guarantee that properly maintained plugs will pass state emissions testing?
They don't test emissions here either anymore; I think they just attach an OBDII reader and pull the codes.

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#23 ·
If your 60K service work order was not notated with some language like "recommended spark plug replacement" or "customer refused spark plug replacement" then you are fine. If you ever have to claim warranty then you as a customer did everything that can be expected of you - you took your car in for the 60K service at a Toyota dealer and the dealer did not ask to change plugs.

The responsibility lies with the dealer unless they put in language to worm out of it.
 
#24 ·
I have a 2017 Highlander Hybrid @ 63k miles and I've seen a couple threads on whether they need to be changed or not and there doesn't seem to be a consensus other than they're probably fine but for emissions warranty purposes they should be done. We don't have emissions inspections so I don't think I'm concerned about that. The manual says replace at 60k. Two questions now that it's been a year since the previous posts on this topic and more people have probably hit the 60k mark:
  1. Has anyone DIY'd this? Seems intensive and there aren't any walkthroughs I've found.
  2. Are you or have you replaced yours at 60k or are you waiting?
Thanks!
 
#35 ·
Yes, When I first got my Highlander I changed these out right away. Seems like at 50k miles they look really good, I can post a picture of the old ones if you want to see what they will look like.

If your not going to do it yourself, seems like its worth it to wait until 75k-100k miles.

First, need to remove wipers, and then the wiper cowl, air intake after that, all the plugs are accessible and removing them is simple with the right spark plug socket.
 
#28 ·
I had 2012 HiHy and plugs were good for 100k.
When do I need one of these services?
Maintenance schedule for model year
2017

Conventional oil change
(Every)
10,000 miles
Drive shaft bolt (Torque)
(Every)
45,000 miles
Spark plugs (Replace)
(Every)
120,000 miles
Air filter (Replace)
(Every)
30,000 miles
Cabin air filter (Replace)
(Every)
30,000 miles
Coolant (Flush/replace)
(Every)
100,000 miles
Tire Rotation
(Every)
5,000 miles



I see 120000 miles for plugs?